Overview
The ZF 0501.208.248 OIL DIPSTICK is an OEM genuine component designed to provide accurate fluid level measurement within ZF heavy-duty transmissions. Positioned directly in the transmission housing, this dipstick allows operators to verify oil volume quickly, preventing both under-fill and over-fill conditions that can lead to premature wear. The SKU 0501.208.248 ensures a precise fit for construction machinery applications, where reliable lubrication monitoring is critical for uptime. This part integrates with the 4108101112: HOUSING and the 4108201177: HOUSING to form a sealed assembly that protects internal components from contamination.
Symptoms of Failure
- Oil leaks around the dipstick tube: A worn or cracked dipstick seal allows transmission fluid to escape, leaving puddles under the equipment. This is a common sign that the 0501.208.248 needs replacement.
- Inaccurate fluid level readings: If the dipstick markings are faded or the shaft is bent, operators may overfill or underfill the transmission, causing erratic shifting or overheating.
- Contaminated oil entry: A broken dipstick cap or missing O-ring permits dirt and moisture to enter the transmission, accelerating gear wear and reducing hydraulic pressure.
- Gear slipping or delayed engagement: Low fluid levels from a faulty dipstick assembly can starve the 4108301304: BEARING COVER and clutch packs, leading to power loss during operation.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0501.208.248 |
| Material | Steel with corrosion-resistant coating |
| Overall Length | Approx. 320 mm |
| Weight | 0.15 kg |
| OEM Reference | ZF 0501.208.248 |
| Seal Type | Integrated O-ring |
Compatibility
This dipstick is engineered for ZF powershift transmissions commonly found in construction machinery, including the WG180, WG200, and WG210 series. It also fits select 4WG-200 and 6WG-200 models used in wheel loaders and graders. Always verify the part number against your transmission’s serial plate to ensure correct fitment. The dipstick works in conjunction with the 0636302056: SCREW PLUG to maintain a sealed environment within the transmission housing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4108101112 | HOUSING | Encloses transmission gears and shafts |
| 4108201177 | HOUSING | Secondary housing for clutch assembly |
| 0636302056 | SCREW PLUG | Seals oil passages and drain ports |
| 4108301304 | BEARING COVER | Protects output shaft bearings |
| 4108306173 | GASKET | Prevents fluid leaks between mating surfaces |
| 0750110040 | SHAFT SEAL | Retains oil around rotating shafts |
| 4108102042 | INPUT | Transfers torque from engine to transmission |
| 4108302099 | PLANET CARRIER | Holds planetary gears for speed reduction |
| 4108302007 | BEARINGSHEET | Thrust washer for axial load support |
| 0635332196 | BALL BEARING | Reduces friction in rotating assemblies |
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