Overview
The ZF 5838.200.063 Axle Shaft is a critical torque-transmitting component engineered for the WG100, WG130, and WG131 series transmissions. This OEM genuine part transfers rotational force from the differential assembly to the wheel hubs, ensuring precise power delivery under heavy industrial loads. As a core element within the Gears & Shafts category, the SKU 5838.200.063 interfaces directly with the DIFFERENTIAL HOUSING and the DIFFERENTIAL (part 5838109012) to maintain drivetrain integrity. Manufactured to ZF’s exacting tolerances, this axle shaft resists torsional fatigue and minimizes backlash in high-cycle applications.
Symptoms of Failure
- Excessive driveline vibration during acceleration: A worn 5838.200.063 axle shaft causes radial runout, leading to noticeable shuddering in the chassis at speeds above 30 km/h.
- Oil seepage near the axle seal interface: Fatigue cracks or spline wear on the shaft allow transmission fluid to bypass the seal, creating visible drips under the vehicle.
- Intermittent gear slipping under load: Damaged splines fail to engage fully with the DIFFERENTIAL (part 2093209023), causing momentary power loss when climbing grades.
- Metallic grinding noise from the axle housing: Advanced wear produces audible contact between the shaft and the TAPER ROLLER BEARING (part 0750117075), indicating imminent failure.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.200.063 |
| Material | Case-hardened alloy steel (20MnCr5) |
| Overall Length | 412 mm ± 0.5 mm |
| Spline Diameter | 38 mm (involute spline, 24 teeth) |
| Weight | 4.8 kg (10.6 lbs) |
| OEM Reference | ZF 5838.200.063 |
| Hardness | 58–62 HRC (case depth 0.8–1.2 mm) |
Compatibility
This axle shaft is precision-machined for ZF’s WG-series transmissions, specifically the WG100, WG130, and WG131 models. It also fits select WG180 and WG200 variants when used with the correct THRUST WASHER (part 5838300811) and AXLE BEVEL GEAR (part 5838300721). Always verify spline count and housing dimensions before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109012 | DIFFERENTIAL | Distributes torque to axle shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports radial and axial loads |
| 2093209023 | DIFFERENTIAL | Secondary differential for multi-axle systems |
| 5838300626 | DIFFERENTIAL HOUSING | Encloses differential gears and shafts |
| 0631329088 | SPRING PIN | Secures shaft alignment within housing |
| 5838300811 | THRUST WASHER | Controls axial end-play of shaft |
| 5838300721 | AXLE BEVEL GEAR | Transfers power to wheel hubs |
| 5838300633 | AXLE | Secondary axle shaft for tandem setups |
| 5838300753 | THRUST WASHER | Reduces friction on bevel gear face |
| 5838300818 | THRUST WASHER | Additional spacer for shaft clearance |
Frequently Asked Questions
Q: Can the 5838.200.063 axle shaft be used in a WG200 transmission?
A: Yes, but only if the transmission is equipped with the corresponding differential housing (part 5838300626) and thrust washers (5838300811) to accommodate the shaft’s spline length. Always cross-reference the original part number.
Q: How do I confirm the shaft is OEM genuine?
A: Genuine ZF 5838.200.063 shafts feature laser-etched part numbers and a case-hardened surface with a matte finish. Counterfeit parts often lack the precise 24-tooth involute spline profile.
Q: What is the typical service life of this axle shaft?
A: Under normal operating conditions with proper lubrication, the shaft lasts 150,000–200,000 km. Premature failure usually results from contaminated oil or misaligned taper roller bearings (part 0750117075).
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ZF 5838.200.063 AXLE SHAFT – Shaft RFQ Support
PartsZF supports RFQ preparation for ZF 5838.200.063 AXLE SHAFT where shaft identification and documentation review are required before ordering.
Part-Number Summary
Use ZF number 5838.200.063 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: DIFFERENTIAL
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.200.063 |
|---|---|
| Normalized SKU | 5838200063 |
| Part name | AXLE SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 2094.110.011 P.T.O. SHAFT
- ZF 2094.110.014 P.T.O. SHAFT
- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
