Overview
The ZF 5838.200.117 SHAFT is a precision-machined component engineered for the internal power transfer assemblies of ZF WG100, WG130, and WG131 transmissions. This OEM genuine part serves as the primary rotational axis within the gear train, transmitting torque from the input drive to the differential system. Positioned directly within the transmission housing, the shaft interfaces with 0750117075: TAPER ROLLER BEARING to maintain axial alignment and reduce friction during high-load operations. The SKU 5838.200.117 is manufactured to ZF’s original tolerances, ensuring seamless integration with the 5838300626: DIFFERENTIAL HOUSING and adjacent gear sets. Without this shaft, the transmission cannot transfer rotational energy from the engine to the wheels, making it a critical link in the drivetrain chain.
Symptoms of Failure
When the ZF 5838.200.117 SHAFT begins to wear, operators typically notice three distinct failure indicators. First, gear slipping under load occurs as the shaft’s splines lose their grip on mating components, causing intermittent power loss during acceleration. Second, metallic grinding noises from the transmission housing signal that the shaft surface has developed scoring or pitting, often due to contamination or inadequate lubrication. Third, excessive axial play in the output flange indicates that the shaft’s bearing journals have worn beyond specification, allowing unwanted movement that stresses the 5838109010: DIFFERENTIAL assembly. Fourth, oil leaks near the shaft seal area appear when the shaft’s polished surface becomes grooved, compromising the seal’s ability to contain transmission fluid. Addressing these symptoms early prevents cascading damage to the 2093209023: DIFFERENTIAL and surrounding bearings.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.200.117 |
| Overall Length | 312 mm (estimated) |
| Journal Diameter | 45 mm (estimated) |
| Spline Count | 24 (estimated) |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 3.8 kg (estimated) |
| OEM Reference | ZF 5838.200.117 |
| Hardness | 58-62 HRC (surface) |
Compatibility
This genuine ZF shaft is specifically designed for the WG100, WG130, and WG131 transmission series. These models are commonly found in medium-duty commercial vehicles, agricultural tractors, and industrial material handlers. While the 5838.200.117 is not directly compatible with WG180 or WG200 variants due to differing shaft lengths and spline profiles, it shares mounting interfaces with the 5838300626: DIFFERENTIAL HOUSING used across multiple WG platforms. Always verify your transmission’s serial number against ZF’s compatibility charts before installation. The shaft works in concert with the 0750117075: TAPER ROLLER BEARING to support radial and axial loads, and it directly drives the 5838109010: DIFFERENTIAL gear set.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109010 | DIFFERENTIAL | Distributes torque between output shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports shaft radial and axial loads |
| 2093209023 | DIFFERENTIAL | Secondary differential for multi-axle drives |
| 5838300626 | DIFFERENTIAL HOUSING | Encloses differential gear set |
| 0631329088 | SPRING PIN | Secures shaft alignment within housing |
| 5838300811 | THRUST WASHER | Controls axial clearance on shaft |
| 5838300721 | AXLE BEVEL GEAR | Transfers power to axle shafts |
| 5838300633 | AXLE | Connects differential to wheel hubs |
| 5838300753 | THRUST WASHER | Reduces friction on gear faces |
| 5838300818 | THRUST WASHER | Prevents metal-to-metal contact |
Frequently Asked Questions
Q: Can the ZF 5838.200.117 SHAFT be used in a WG180 transmission?
A: No, the WG180 uses a longer shaft with a different spline count. The 5838.200.117 is dimensionally matched only to WG100, WG130, and WG131 models. Installing it in a WG180 would cause misalignment and rapid bearing failure.
Q: How do I know if my shaft needs replacement versus just the bearings?
A: Inspect the shaft’s splines and bearing journal surfaces for scoring, pitting, or discoloration. If the shaft shows visible wear grooves or if the splines are rounded, replacement is necessary. If the shaft surface is smooth but you feel play, the 0750117075: TAPER ROLLER BEARING may be the only worn component.
Q: Should I replace the differential housing when installing a new shaft?
A: Not unless the housing shows cracks or wear. The 5838300626: DIFFERENTIAL HOUSING is robust and typically outlasts multiple shaft replacements. However, always inspect the housing bore for galling before reassembly.
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ZF 5838.200.117 SHAFT – Shaft RFQ Support
For ZF 5838.200.117 SHAFT, send the part number, removed-part photos, and application context so PartsZF can prepare a focused sourcing response.
Part-Number Summary
Use ZF number 5838.200.117 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: DIFFERENTIAL
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.200.117 |
|---|---|
| Normalized SKU | 5838200117 |
| Part name | SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 2094.110.011 P.T.O. SHAFT
- ZF 2094.110.014 P.T.O. SHAFT
- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
