Overview
This OEM genuine ZF 0730.107.843 SHIM is a precision-engineered spacer component designed to maintain critical axial clearances within ZF heavy-duty powershift transmissions. Installed between the main shaft assembly and the gear train, this shim compensates for manufacturing tolerances and thermal expansion, ensuring that gear engagement remains precise under load. The SKU 0730.107.843 is a factory-original part, guaranteeing exact fitment and material hardness to prevent premature wear. When rebuilding a transmission, this shim is often replaced alongside the 2094104412 MAIN SHAFT to restore factory stack-up tolerances.
Symptoms of Failure
- Excessive axial play in the main shaft: A worn or collapsed shim allows the shaft to move longitudinally, causing “gear walk” and inconsistent clutch pack engagement.
- Low-frequency vibration during power shifts: When the shim loses its calibrated thickness, the gear train develops a rhythmic shudder under load, often misdiagnosed as a torque converter issue.
- Metallic debris in transmission oil filter: A failing shim flakes or fractures, introducing brass or steel particles into the lubrication circuit, which accelerates bearing wear.
- Intermittent gear disengagement under heavy load: The shim’s failure allows the 2094304054 MAIN SHAFT to shift out of alignment, causing the shift forks to lose contact with the sliding clutches.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 0730.107.843 |
| Material | Case-hardened steel (DIN 1.7131 equivalent) |
| Outer Diameter | 68.0 mm |
| Inner Diameter | 42.0 mm |
| Thickness | 2.50 mm (selective fit tolerance ±0.05 mm) |
| Weight | 0.045 kg |
| OEM Reference | ZF 0730.107.843 |
| Surface Hardness | HRC 58-62 |
Compatibility
This shim is a standard component in ZF’s modular powershift transmission family. It is directly compatible with the WG180, WG200, and WG210 series, as well as the 4WG-180 and 4WG-200 variants used in construction machinery. The part also fits select 6WG-200 models produced after 2010. For proper installation, always pair this shim with a new 2094106010 SHIFT SYSTEM assembly to ensure the shift rails and detents align correctly with the adjusted shaft position.
Related Components
The following parts are frequently replaced during the same transmission overhaul to ensure complete reliability:
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers torque from engine to gear clusters |
| 2094304054 | MAIN SHAFT | Secondary shaft for reverse gear train |
| 2094106010 | SHIFT SYSTEM | Hydraulic control unit for clutch pack sequencing |
| 2094206001 | GEARSHIFT SHAFT | Mechanical linkage between shift fork and rail |
| 2094306053 | GEARSHIFT SHAFT | Alternate length shaft for 4-speed variants |
| 0630513070 | SNAP RING | Retains shim and bearing on main shaft |
| 2094306019 | WASHER | Thrust washer for gear end-play control |
| 0732040444 | COMPRESSION SPRING | Returns shift rail to neutral position |
| 0732040728 | COMPRESSION SPRING | Heavy-duty spring for high-torque applications |
| 2093206001 | BUSH | Guide bushing for gearshift shaft |
Frequently Asked Questions
Q: Can I reuse the old shim if it looks undamaged?
No. ZF shims are designed as single-use crush spacers. Even if the shim appears flat, its hardness degrades after the first torque cycle. Always install a new 0730.107.843 shim when replacing the 2094206001 GEARSHIFT SHAFT to maintain proper preload.
Q: How do I verify the correct shim thickness for my transmission?
Measure the gap between the main shaft shoulder and the bearing inner race using a depth micrometer. The 0730.107.843 shim is 2.50 mm thick. If the measured gap exceeds 2.55 mm, you may need a thicker shim from ZF’s selective fit range.
Q: Will a worn shim cause transmission overheating?
Indirectly, yes. Excessive shaft play from a failed shim forces the 2094106010 SHIFT SYSTEM to work harder to engage gears, generating additional heat that can degrade transmission fluid viscosity.
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Phone: +86 158 2286 3467 |
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