Overview
The ZF 0636.011.403 HEXAGON SCREW is a critical fastening component engineered for the WG100, WG130, and WG131 transmission series. This OEM genuine part secures internal assemblies within the gearbox, ensuring precise clamping force to maintain structural integrity under high torque loads. As a fastener within the Springs & Fasteners category, the SKU 0636.011.403 is typically installed during valve body or clutch pack reassembly. It works in conjunction with the 2094101012: TRANSMISSION HOUSING to anchor subcomponents, preventing axial movement that could compromise shift quality. This hexagon screw is machined to exact ZF tolerances, making it a direct replacement for worn or stripped fasteners in heavy-duty transmissions.
Symptoms of Failure
- Transmission fluid seepage at housing joints: When the 0636.011.403 hexagon screw loses its thread grip or becomes fatigued, it can cause micro-gaps between the 2094301036: HOUSING and mating surfaces, leading to slow oil leaks that worsen under load.
- Intermittent gear engagement delay: A loose or sheared hexagon screw allows internal components to shift, resulting in delayed clutch pack engagement and a noticeable lag when shifting from neutral to drive.
- Unusual metallic rattling from the bell housing: As the fastener loosens, it may vibrate against the 2094298057: HOUSING, producing a distinct rattle at idle that intensifies during acceleration.
- Torque converter shudder: In severe cases, a failed hexagon screw can cause misalignment of the pump housing, leading to shudder or vibration during torque converter lockup.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 0636.011.403 |
| Type | Hexagon Screw (Bolt) |
| Thread Size | M10 x 1.5 (estimated) |
| Length | 30 mm (estimated) |
| Head Type | Hexagon (6-point) |
| Material | Alloy Steel, Zinc-Plated |
| Weight | 0.035 kg (estimated) |
| OEM Reference | ZF 0636.011.403 |
Compatibility
This hexagon screw is specifically designed for ZF WG-series transmissions, including the WG100, WG130, and WG131 models. It is also compatible with the WG180 and WG200 series when used in similar fastening points for the 2094301071: COVER assembly. Always verify thread pitch and length against your transmission’s service manual before installation, as variations exist between early and late production runs.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101012 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 2094301036 | HOUSING | Intermediate housing for valve body |
| 2094298057 | HOUSING | Rear housing for output shaft |
| 2094301071 | COVER | Seals and protects internal components |
| 0750111371 | SHAFT SEAL | Prevents oil leakage at rotating shafts |
| 0634303085 | O-RING | Provides static seal between housings |
| 2094301030 | GASKET | Ensures leak-proof joint surfaces |
| 0631306670 | CYLINDRICAL PIN | Aligns housing halves during assembly |
| 0636011356 | HEXAGON SCREW | Similar fastener for adjacent mounting points |
| 4475280060 | SCREW PLUG | Seals oil passages in the housing |
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