Overview
The ZF 2094.109.400 DIFFERENTIAL is a critical torque-distributing component within the final drive assembly of heavy-duty construction machinery transmissions. This OEM genuine part, identified by SKU 2094.109.400, sits directly between the axle shafts and the ring gear, allowing wheels to rotate at different speeds during turns while maintaining constant traction. As a precision-machined gearset, it ensures smooth power transfer from the transmission output to the wheels, reducing driveline stress in demanding applications like wheel loaders and graders.
Symptoms of Failure
- Grinding noise during turns: A distinct metallic grinding or clunking sound when cornering indicates worn differential gears or spider gear failure.
- Oil leaks near the axle housing: Visible fluid seepage around the differential carrier often signals a compromised seal, frequently requiring replacement of the 2094301036: HOUSING or gasket.
- Uneven tire wear or vibration: Excessive play in the differential assembly causes irregular tire wear patterns and driveline shudder at low speeds.
- Wheel slip or loss of traction: A failing differential may allow one wheel to spin freely under load, reducing machine maneuverability on uneven terrain.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 2094.109.400 |
| Material | Case-hardened alloy steel (20MnCr5) |
| Weight | 18.7 kg (41.2 lbs) |
| Outer Diameter | 285 mm |
| Internal Spline Count | 32 teeth |
| OEM Reference | ZF 2094.109.400 |
| Bolt Torque Spec | 120 Nm (88.5 lb-ft) |
Compatibility
This differential is engineered for ZF WG180, WG200, and WG210 series transmissions commonly found in construction machinery such as compact loaders, telehandlers, and backhoes. It directly interfaces with the 2094101012: TRANSMISSION HOUSING and the 2094298057: HOUSING to form the final drive assembly. For proper sealing, the 2094301071: COVER must be installed with the correct gasket. Always verify your transmission model number before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101012 | TRANSMISSION HOUSING | Encloses gear train and supports differential |
| 2094301036 | HOUSING | Axle housing for differential carrier |
| 2094298057 | HOUSING | Final drive housing assembly |
| 2094301071 | COVER | Seals differential access opening |
| 0750111371 | SHAFT SEAL | Prevents oil leakage at axle output |
| 0634303085 | O-RING | Seals housing joint surfaces |
| 2094301030 | GASKET | Provides leak-proof seal between housings |
| 0631306670 | CYLINDRICAL PIN | Aligns housing components during assembly |
| 0636011356 | HEXAGON SCREW | Fastens differential to housing |
| 4475280060 | SCREW PLUG | Seals fill/drain ports in housing |
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