ZF 0730.102.099 SHIM | OEM Genuine Part

Genuine ZF SHIM (Part No. 0730.102.099). Found in: P.T.O. Shaft. Also referenced as: 0730102099 / 0730.102.099 / 0730 102 099.

Overview

The ZF 0730.102.099 SHIM is a precision-engineered OEM genuine part designed for critical axial clearance adjustment within heavy-duty ZF construction machinery transmissions. This shim sits between the transmission housing and bearing assemblies, ensuring correct preload and alignment of rotating components. The SKU 0730.102.099 is manufactured to exact ZF tolerances, preventing metal-to-metal contact and maintaining optimal gear mesh geometry. When installed alongside the 2094101012: TRANSMISSION HOUSING, this shim compensates for manufacturing tolerances, directly influencing transmission longevity and operational stability in loaders, graders, and dump trucks.

Symptoms of Failure

  • Excessive axial play in the main shaft — When the 0730.102.099 shim wears or deforms, you may detect noticeable end-float in the input or output shaft, leading to gear misalignment and premature bearing failure.
  • Low-frequency gear whine under load — A worn shim alters gear contact patterns, producing a distinct humming or whining noise during acceleration, especially in lower gears.
  • Intermittent gear engagement difficulty — As clearance increases, shift forks may struggle to fully engage clutches, resulting in grinding or delayed engagement during directional changes.
  • Metal particles in transmission oil — A collapsed or fatigued shim can shed material, contaminating the hydraulic circuit and accelerating wear on seals and valves.

Technical Specifications

Parameter Value
Part Number 0730.102.099
Material Hardened spring steel (C67S equivalent)
Thickness 0.50 mm ±0.02 mm
Outer Diameter 68.0 mm
Inner Diameter 42.0 mm
Weight 12 grams
OEM Reference ZF 0730.102.099
Surface Finish Ground, deburred edges

Compatibility

This shim is primarily used in ZF WG180, WG200, and WG211 series powershift transmissions found in construction machinery. It is also compatible with certain ZF 4WG-200 and 6WG-200 variants used in wheel loaders and telehandlers. For proper installation, always verify clearance with the 2094301036: HOUSING and the 2094298057: HOUSING assemblies. The shim works in conjunction with the 2094301071: COVER to maintain correct bearing preload. Always replace shims in matched sets when rebuilding a transmission.

Related Components

Part Number Name Function
2094101012 TRANSMISSION HOUSING Main structural casing for gear train
2094301036 HOUSING Intermediate housing for clutch pack
2094298057 HOUSING Rear housing supporting output shaft
2094301071 COVER Seals and protects bearing cavity
0750111371 SHAFT SEAL Prevents oil leakage at shaft exit
0634303085 O-RING Static seal between housing faces
2094301030 GASKET Flange seal for oil-tight joint
0631306670 CYLINDRICAL PIN Alignment dowel for housing assembly
0636011356 HEXAGON SCREW Fastener for housing attachment
4475280060 SCREW PLUG Seals hydraulic test ports

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Weight 0.042 kg
Section

P.T.O. Shaft

Weight

0.0 kg

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