ZF 5838.117.020 REAR AXLE HOUS. | OEM Genuine Part

Genuine ZF REAR AXLE HOUS. (Part No. 5838.117.020). Found in: Rear Axle Hous.. Also referenced as: 5838117020 / 5838.117.020 / 5838 117 020.

Overview

The ZF 5838.117.020 REAR AXLE HOUS. is a critical structural component engineered for heavy-duty construction machinery drivelines. This OEM genuine part serves as the rigid casing that encloses and protects the differential assembly, axle shafts, and final drive gears within ZF powershift transmissions. Designed to withstand extreme torsional loads and harsh operating environments, the housing ensures precise alignment of internal rotating elements. The SKU 5838.117.020 is precision-machined from high-strength cast iron to maintain dimensional stability under continuous high-torque conditions. As the central load-bearing member of the rear axle system, it directly supports the vehicle’s weight while transferring power from the transmission to the wheels.

Symptoms of Failure

  • Hydraulic oil seepage at axle flange: Cracks or porosity in the housing casting often cause gradual oil leaks around the differential mounting surface, leading to low lubricant levels and accelerated gear wear.
  • Abnormal whining or grinding noise during turns: A warped or cracked housing misaligns the 5838109007: DIFFERENTIAL assembly, producing metallic grinding sounds that worsen under load.
  • Vibration through the chassis at highway speeds: Bearing bore wear in the housing allows the 0750117075: TAPER ROLLER BEARING to shift, creating driveline oscillations that can damage adjacent components.
  • Premature tire wear on one side: Structural fatigue in the housing alters rear wheel camber angles, causing uneven tread wear patterns that require frequent tire replacement.

Technical Specifications

Parameter Value
Part Number 5838.117.020
Material High-grade cast iron (GGG-40)
Weight 38.5 kg (84.9 lbs)
Overall Length 620 mm
Flange Bolt Pattern 12 x M16 on 180 mm PCD
Axle Tube Diameter 110 mm
OEM Reference ZF 5838.117.020
Surface Treatment Phosphate coating + black paint

Compatibility

This rear axle housing is specifically designed for ZF WG series powershift transmissions used in construction machinery. Primary compatible models include the WG180, WG200, and WG210 series. It also fits select ZF 4WG-200 and ZF 5WG-200 configurations found in wheel loaders, graders, and compact excavators. Always verify the housing casting number against your existing unit before installation. The housing works in conjunction with the 2095209019: DIFFERENTIAL carrier and is secured using the 0631329086: SPRING PIN for precise alignment.

Related Components

Part Number Name Function
5838109007 DIFFERENTIAL Distributes torque between rear wheels
0750117075 TAPER ROLLER BEARING Supports differential carrier rotation
2095209019 DIFFERENTIAL Heavy-duty differential assembly
0631329086 SPRING PIN Locks housing to axle flange
5838300817 THRUST WASHER Controls axial play in differential
5838300682 DIFFERENTIAL AXLE Transfers power to wheel hubs
5838300811 THRUST WASHER Reduces friction on side gears
5841302064 THRUST WASHER Spacer for differential pinion
5838300137 OUTER CLUTCH DISK Friction surface for locking differential
5838300138 INNER CLUTCH DISK Steel separator for clutch pack
Section

Rear Axle Hous.

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