Overview
The ZF 5838.300.030 SPUR GEAR is a precision-machined component engineered for the WG100, WG130, and WG131 transmission series. This OEM genuine part transfers rotational force between parallel shafts within the gear train, directly influencing torque delivery and driveline synchronization. As a critical element in the power flow path, the spur gear (SKU 5838.300.030) ensures smooth engagement and minimal backlash during load shifts. When installed alongside the 5838109007 DIFFERENTIAL, it maintains consistent gear mesh under high-stress conditions. The gear’s hardened tooth profile is designed to withstand continuous operation in heavy-duty industrial applications.
Symptoms of Failure
- Whining or howling noise during acceleration: Worn tooth surfaces on the 5838.300.030 spur gear produce a distinct high-pitched whine that intensifies under load, often misdiagnosed as bearing noise.
- Vibration in the transmission housing: Excessive tooth wear or pitting causes irregular rotation, transmitting vibration through the case and into the driveline at specific RPM ranges.
- Metallic debris in the oil pan: Flaking or spalling of the gear teeth sheds ferrous particles into the lubricant, which can be detected during routine oil changes or filter inspections.
- Intermittent gear slippage under torque: Advanced wear reduces tooth contact area, leading to momentary loss of power transfer when climbing grades or hauling heavy loads.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.300.030 |
| Gear Type | Spur Gear, Straight Tooth |
| Module | 4.5 mm (estimated) |
| Number of Teeth | 28 (estimated) |
| Outside Diameter | 135 mm (estimated) |
| Face Width | 32 mm (estimated) |
| Bore Diameter | 45 mm (estimated) |
| Material | Case-Hardened Alloy Steel (20MnCr5 equivalent) |
| Surface Hardness | 58-62 HRC |
| Weight | 1.8 kg (estimated) |
| OEM Reference | ZF 5838.300.030 |
Compatibility
This spur gear is specifically designed for ZF WG100, WG130, and WG131 transmissions. It is also compatible with select variants of the WG180 and WG200 series where the gear ratio and shaft spacing match. For proper installation, the gear must be paired with the correct 0750117075 TAPER ROLLER BEARING to support axial and radial loads. In differential assemblies, it works in conjunction with the 2095209019 DIFFERENTIAL unit. Always verify the tooth count and bore dimensions against your existing gear before ordering. The 0631329086 SPRING PIN is required to secure the gear to its shaft in most applications.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109007 | DIFFERENTIAL | Distributes torque between output shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports gear shaft radial/axial loads |
| 2095209019 | DIFFERENTIAL | Secondary differential for multi-axle drives |
| 0631329086 | SPRING PIN | Locks gear to shaft |
| 5838300817 | THRUST WASHER | Controls axial clearance in gear stack |
| 5838300682 | DIFFERENTIAL AXLE | Carries differential side gears |
| 5838300811 | THRUST WASHER | Reduces friction on gear faces |
| 5841302064 | THRUST WASHER | Thrust surface for planetary gears |
| 5838300137 | OUTER CLUTCH DISK | Steel plate in clutch pack |
| 5838300138 | INNER CLUTCH DISK | Friction-lined disk in clutch pack |
ZF 5838.300.030 SPUR GEAR – Gear RFQ Support
PartsZF helps B2B buyers source ZF 5838.300.030 SPUR GEAR with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This gear page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 5838.300.030 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: P.T.O. SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.300.030 |
|---|---|
| Normalized SKU | 5838300030 |
| Part name | SPUR GEAR |
| Product category | gear |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4646.302.128 HELICAL GEAR
- ZF 4143.316.088 PINION
- ZF 4657.302.007 INPUT GEAR
- ZF 4657.354.044 OUTPUT GEAR
- ZF 4644.306.326 GEAR SHIFT HOUSING
