Overview
The ZF 5838.300.113 COVER is a critical OEM genuine component designed to seal and protect the internal mechanisms of heavy-duty construction machinery transmissions. Positioned on the differential housing assembly, this cover prevents contaminants from entering the gear train while maintaining proper lubrication pressure. The SKU 5838.300.113 is precision-engineered to withstand extreme operational loads and thermal cycling common in earthmoving equipment. When paired with a 5838109006 DIFFERENTIAL, this cover ensures the entire drivetrain assembly remains sealed against debris and moisture ingress, directly contributing to transmission longevity.
Symptoms of Failure
- Hydraulic oil seepage around the transmission housing – A worn 5838.300.113 cover gasket surface often causes slow drips, leading to low fluid levels and eventual gear slippage under load.
- Contaminated transmission fluid – Cracks in the cover allow dirt and water to mix with the oil, producing a milky appearance and reducing lubricity in the 0750117075 TAPER ROLLER BEARING assembly.
- Unusual whining or grinding noises from the differential area – Structural fatigue in the cover can misalign the 2095209037 DIFFERENTIAL, causing metal-on-metal contact during operation.
- Vibration during gear engagement – A loose or warped cover destabilizes the 2095309059 DIFF.HOUSING, resulting in inconsistent torque transfer and harsh shifting.
Technical Specifications
| Parameter | Value |
|---|---|
| OEM Part Number | 5838.300.113 |
| Material | Die-cast aluminum alloy (A380) |
| Weight | 1.85 kg (4.08 lbs) |
| Outer Diameter | 210 mm |
| Bolt Hole Pattern | 8 x M10 on 180 mm PCD |
| Gasket Surface Finish | Ra 0.8 µm |
| Operating Temperature Range | -40°C to +120°C |
| OEM Reference | ZF Friedrichshafen AG |
Compatibility
This cover is engineered for ZF WG series powershift transmissions commonly installed in wheel loaders, graders, and excavators. Verified compatible models include the WG180, WG200, WG210, and WG310 series. It also fits select ZF Ergopower and Ecolite transmissions used in agricultural tractors. Always verify the bolt pattern and gasket profile against your existing 2095309059 DIFF.HOUSING before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109006 | DIFFERENTIAL | Distributes torque to drive axles |
| 0750117075 | TAPER ROLLER BEARING | Supports differential shaft rotation |
| 2095209037 | DIFFERENTIAL | Secondary torque distribution unit |
| 2095309059 | DIFF.HOUSING | Encloses differential gears |
| 0631329086 | SPRING PIN | Secures cover alignment dowels |
| 0730300820 | THRUST WASHER | Reduces axial play in gear stack |
| 4482360002 | AXLE BEVEL GEAR | Transfers power to wheel hubs |
| 2095309081 | DIFFERENTIAL AXLE | Connects differential to final drive |
| 5838300811 | THRUST WASHER | Controls side gear clearance |
| 4482360001 | DIFFERENTIAL BEVEL GEAR | Meshes with axle bevel gear |
