ZF 5838.300.815 REAR AXLE HOUS. | OEM Genuine Part

Genuine ZF REAR AXLE HOUS. (Part No. 5838.300.815). Found in: Rear Axle Hous.. Also referenced as: 5838300815 / 5838.300.815 / 5838 300 815.

Overview

The ZF 5838.300.815 REAR AXLE HOUS. is a structural core component within heavy-duty construction machinery drivelines. This OEM genuine housing encloses the differential assembly and supports the axle shafts, ensuring precise gear alignment under extreme torque loads. As the primary load-bearing shell, it protects internal gearsets from contaminants while maintaining lubricant integrity. The SKU 5838.300.815 is specifically engineered for ZF’s modular axle system, providing the rigid mounting points required for planetary gear sets and final drives in wheel loaders and graders.

Symptoms of Failure

  • Oil seepage at axle tube seals: Cracks or porosity in the housing casting cause gradual lubricant loss, visible as wet patches near the wheel ends. This often leads to rear axle housing oil leak repair searches.
  • Abnormal gear whine during turns: Distortion of the housing bore allows the 5838109023: DIFFERENTIAL to misalign, creating a cyclical howl that intensifies under load.
  • Premature bearing failure: Housing wear at the 0750117075: TAPER ROLLER BEARING seats results in radial play, causing vibration felt through the chassis during acceleration.
  • Contaminated lubricant: Fractures in the housing allow ingress of water and debris, turning the gear oil milky and accelerating wear on the 2095209037: DIFFERENTIAL assembly.

Technical Specifications

Parameter Value
OEM Part Number 5838.300.815
Material GJS-500-7 Ductile Cast Iron
Dry Weight 47.2 kg (104 lbs)
Overall Length 1,245 mm
Bore Diameter (Bearing Seat) 120 mm
Flange Bolt Pattern 12 x M16 on 180 mm PCD
Max Operating Temperature 120°C (248°F)
OEM Reference ZF 5838.300.815

Compatibility

This rear axle housing is designed for ZF’s WG180 and WG200 series transmissions commonly found in articulated dump trucks and telehandlers. It also integrates with the 2095309059: DIFF.HOUSING in the APL-300 axle range. The casting accommodates both standard and limited-slip differential carriers, making it a direct replacement for models with serial numbers beginning 5838. Verify your transmission tag before ordering.

Related Components

Part Number Name Function
5838109023 DIFFERENTIAL Distributes torque between left/right wheels
0750117075 TAPER ROLLER BEARING Supports differential carrier rotation
2095209037 DIFFERENTIAL High-capacity unit for WG200 transmissions
2095309059 DIFF.HOUSING Outer casing for differential assembly
0631329086 SPRING PIN Secures differential pinion shaft
0730300820 THRUST WASHER Controls axial clearance in differential
4482360002 AXLE BEVEL GEAR Transfers power to wheel hubs
2095309081 DIFFERENTIAL AXLE Cross shaft for spider gears
5838300811 THRUST WASHER Prevents gear face wear in carrier
4482360001 DIFFERENTIAL BEVEL GEAR Side gear for final drive ratio
Section

Rear Axle Hous.

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