ZF 5838.300.239 LUBRICATING NIPPLE | OEM Genuine Part

Genuine ZF LUBRICATING NIPPLE (Part No. 5838.300.239). Found in: Hoisting Unit. Also referenced as: 5838300239 / 5838.300.239 / 5838 300 239.

Overview

The ZF 5838.300.239 LUBRICATING NIPPLE is a precision-engineered OEM genuine part designed to deliver a controlled flow of lubricant to critical bearing surfaces within ZF heavy-duty transmissions. Positioned directly on the transmission housing or axle assembly, this nipple serves as the primary entry point for grease or oil, ensuring that internal gears and shafts maintain proper lubrication under extreme loads. The SKU 5838.300.239 is manufactured to exact ZF tolerances, preventing contamination ingress while allowing maintenance technicians to service the unit efficiently. This component is often replaced during a full transmission overhaul alongside the 2098117002: HOUSING and the 2098301052: REAR AXLE HOUS. to restore complete sealing integrity.

Symptoms of Failure

  • Lubricant starvation and gear whining: A clogged or deformed nipple restricts grease flow, causing high-pitched noise from the transmission during operation.
  • External oil seepage around the fitting: Cracks in the nipple body or a damaged sealing seat lead to slow oil leaks, often visible as wet spots on the 0636103300: STUD or adjacent housing.
  • Difficulty during routine greasing: If the nipple fails to accept a grease gun coupler or allows backflow, the lubrication system cannot pressurize, leading to premature bearing wear.
  • Contaminated lubricant entering the system: A missing or broken dust cap on the nipple permits dirt and moisture to bypass the seal, accelerating internal component degradation.

Technical Specifications

Specification Value
Part Number 5838.300.239
Material Hardened Steel with Zinc-Nickel Plating
Thread Size M10 x 1.0 (Estimated)
Overall Length 28 mm
Hex Size 14 mm
Weight 0.02 kg
OEM Reference ZF 5838.300.239
Operating Pressure Up to 350 bar

Compatibility

This lubricating nipple is a standard service part across multiple ZF transmission families, particularly the WG180, WG200, and WG250 series used in construction machinery. It also fits select models of the ZF Ecomat and Ecolife transmissions where a threaded grease point is specified. When replacing this nipple, always inspect the mating threads on the 0637101164: HEXAGON NUT and the corresponding housing bore for galling or cross-threading to ensure a leak-free seal.

Related Components

Part Number Name Function
2098117002 HOUSING Main transmission casing that encloses gear sets
2098301052 REAR AXLE HOUS. Rear axle housing supporting differential assembly
0636103300 STUD Threaded fastener for securing housing components
0637101164 HEXAGON NUT Locking nut for stud fasteners
0636102566 STUD Longer stud for deep housing bores
0636100960 STUD Short stud for compact assemblies
0637101167 HEXAGON NUT Alternate thread pitch nut
0634303044 O-RING Seal for hydraulic connections
2098317013 BRAKE HOUSING Housing for wet brake system
2098317028 BRAKE HOUSING Alternate brake housing variant
Section

Hoisting Unit

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