Overview
The ZF 4407.301.027 WASHER is a precision-engineered OEM genuine component designed to maintain critical sealing pressure and axial alignment within ZF heavy-duty construction machinery transmissions. This hardened steel washer sits between the transmission housing and bearing assemblies, preventing metal-on-metal wear and ensuring proper load distribution. The SKU 4407.301.027 is frequently replaced during major transmission overhauls to restore factory tolerances. When installed alongside the 4143101009: HOUSING and 4143301025: HOUSING, this washer forms a critical interface that prevents fluid bypass and maintains hydraulic circuit integrity.
Symptoms of Failure
- Transmission fluid seepage at housing joints – A worn 4407.301.027 washer allows micro-movement between mating surfaces, causing gradual oil weeping around the 0634313603: O-RING seal.
- Abnormal gear engagement noise under load – When this washer loses its original thickness, axial play develops in the shaft assembly, producing a distinct clattering sound during low-speed operation.
- Intermittent pressure loss in hydraulic circuits – A collapsed or deformed washer disrupts the sealing force on the 4475280018: SCREW PLUG, leading to erratic clutch pack pressure.
- Premature bearing failure due to misalignment – The washer’s gradual compression alters shaft centerline alignment, accelerating wear on adjacent thrust bearings.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4407.301.027 |
| Material | Hardened Carbon Steel (DIN 1.1210) |
| Outer Diameter | 42.0 mm |
| Inner Diameter | 28.5 mm |
| Thickness | 2.5 mm |
| Weight | 18 grams |
| OEM Reference | ZF 4407.301.027 |
| Surface Finish | Phosphate coated |
Compatibility
This washer is engineered for ZF WG-series transmissions commonly found in construction machinery including wheel loaders, excavators, and telehandlers. Compatible models include WG180, WG200, WG210, and WG220 series. It also fits select ZF 4WG-200 and 6WG-200 variants used in articulated dump trucks. Always verify the 4143298457: SEAL KIT compatibility when ordering replacement washers for complete transmission resealing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4143101009 | HOUSING | Main transmission case section |
| 4143301025 | HOUSING | Rear housing assembly |
| 0634313603 | O-RING | Static seal for housing interface |
| 4475280018 | SCREW PLUG | Hydraulic port closure |
| 0501342341 | SUPPORT RING | Backup ring for O-ring seal |
| 4143298457 | SEAL KIT | Complete transmission reseal set |
| 0634313591 | O-RING | Secondary housing seal |
| 0636101068 | CAP SCREW | Housing fastening bolt |
| 4143221013 | THROTTLE VALVE | Hydraulic flow control |
| 0634304484 | O-RING | Valve body seal |

