Overview
The ZF 0630.004.103 SHIM RING is a precision-engineered spacer component designed for the WG 65 Series transmission family. This OEM genuine part sits between the transmission housing and the output flange assembly, where it controls axial clearance and preload. By maintaining exacting tolerances, the shim ring ensures that rotating components remain properly aligned under load. The SKU 0630.004.103 is critical for preventing metal-to-metal contact between the housing and the gearset, directly influencing drivetrain longevity. When installed alongside the 4616101059: TRANSMISSION HOUSING, this shim ring establishes the foundational spacing required for smooth power transfer in heavy-duty applications.
Symptoms of Failure
- Transmission oil leaks at the output flange seal — A worn 0630.004.103 shim ring allows excessive axial movement, breaking the seal between the housing and the output shaft, leading to visible fluid seepage.
- Gear slipping under load — Incorrect shim thickness causes misalignment of planetary gear sets, resulting in intermittent power loss during acceleration or hill climbing.
- Abnormal whining or grinding noise from the rear of the transmission — Metal-on-metal contact from a collapsed shim ring generates high-pitched sounds that intensify with vehicle speed.
- Vibration through the driveline during gear changes — Worn clearance tolerances produce harmonic vibrations that can be felt in the chassis, especially at highway speeds.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0630.004.103 |
| Material | Hardened spring steel (C67S equivalent) |
| Inner Diameter | 130.0 mm |
| Outer Diameter | 160.0 mm |
| Thickness | 1.03 mm (selective fit) |
| Weight | 0.085 kg |
| OEM Reference | ZF 0630.004.103 |
| Surface Finish | Phosphate coated, oiled |
Compatibility
This shim ring is engineered for the ZF WG 65 Series, but its dimensional profile also suits other ZF off-highway and industrial transmissions that share the same output flange architecture. Compatible models include the WG65, WG80, WG100, WG120, WG150, WG180, and WG200 series. Always verify the selective thickness requirement using the factory service manual, as the 0630.004.103 is a 1.03 mm variant. For proper installation, secure the assembly with the 0636011038: HEXAGON SCREW, 0636011118: HEXAGON SCREW, and 0636016015: HEXAGON SCREW to achieve correct clamping torque.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616101059 | TRANSMISSION HOUSING | Main structural casing that houses gears and shafts |
| 0636011038 | HEXAGON SCREW | Fastener for housing-to-flange attachment |
| 0636011118 | HEXAGON SCREW | Mounting bolt for output flange assembly |
| 0636016015 | HEXAGON SCREW | High-tensile bolt for bearing retainer |
| 0631306085 | CYLINDRICAL PIN | Alignment dowel for housing positioning |
| 0634313118 | O-RING | Static seal between housing and cover |
| 0636304019 | SCREW PLUG | Sealing plug for oil drain port |
| 0634801152 | SEALING RING | Copper washer for high-pressure joints |
| 0732611049 | FILTER INSERT | Hydraulic oil filtration element |
| 0634303718 | O-RING | Dynamic seal for piston assembly |
