Overview
The ZF 4616.303.048 OUTPUT SHAFT is a critical rotating component engineered specifically for the WG 65 Series transmission family. This OEM genuine part transmits torque from the planetary gear set to the driveline, ensuring smooth power delivery in heavy-duty commercial vehicles and industrial machinery. Machined from high-tensile alloy steel, the shaft interfaces directly with the 4616105402: OUTPUT and the 4005303005: OUTPUT FLANGE to complete the final drive assembly. The SKU 4616.303.048 is a direct OEM replacement, guaranteeing exact fitment and load-bearing capacity for demanding applications.
Symptoms of Failure
- Transmission output seal leakage: Worn splines or a scored shaft surface cause premature seal failure, leading to fluid weeping around the output flange area.
- Vibration during gear engagement: A bent or cracked output shaft produces rhythmic driveline shudder, particularly under load between 30-50 mph.
- Intermittent gear slipping: Excessive spline wear reduces the positive lock between the shaft and the 4616101119: TRANSMISSION HOUSING, causing momentary power loss during acceleration.
- Metallic debris in transmission fluid: Flaking or spalling on the bearing journal surfaces introduces ferrous particles into the oil, detectable during routine drain intervals.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4616.303.048 |
| Overall Length | 385 mm (estimated) |
| Shaft Diameter (bearing journal) | 55 mm |
| Spline Major Diameter | 48 mm |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 4.2 kg (9.3 lbs) |
| OEM Reference | ZF 4616.303.048 |
| Hardness | 58-62 HRC (surface) |
Compatibility
This output shaft is designed for the ZF WG 65 Series, but it also cross-fits select models within the WG family. Verified compatible transmissions include WG65, WG120, WG180, and WG200 series units manufactured after 2008. Always confirm the spline count and pilot bearing diameter against your existing shaft before installation. The shaft works in concert with the 0636011038: HEXAGON SCREW to secure the output flange, and replacement of the 0634313118: O-RING is recommended during any shaft service.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616105402 | OUTPUT | Torque transfer hub |
| 4005303005 | OUTPUT FLANGE | Driveline connection point |
| 4616101119 | TRANSMISSION HOUSING | Structural casing |
| 0636011038 | HEXAGON SCREW | Flange fastening |
| 0636011118 | HEXAGON SCREW | Secondary fastening |
| 0636016015 | HEXAGON SCREW | Bearing retainer bolt |
| 0631306085 | CYLINDRICAL PIN | Alignment dowel |
| 0634313118 | O-RING | Fluid seal |
| 0636304019 | SCREW PLUG | Oil port closure |
| 0634801152 | SEALING RING | Static seal |
ZF 4616.303.048 OUTPUT SHAFT – Shaft RFQ Support
PartsZF supports RFQ preparation for ZF 4616.303.048 OUTPUT SHAFT where shaft identification and documentation review are required before ordering.
Part-Number Summary
Use ZF number 4616.303.048 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
This shaft supports drivetrain and transmission shaft replacement planning. Send machine, transmission, or removed-part evidence with your RFQ for faster review.
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4616.303.048 |
|---|---|
| Normalized SKU | 4616303048 |
| Part name | OUTPUT SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
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- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
