ZF 4616.199.126 LOOSE PARTS for WG65 | OEM Genuine Part

Genuine ZF LOOSE PARTS (Part No. 4616.199.126). This part fits: 6 WG 65. Found in: Loose Parts. Also referenced as: 4616199126 / 4616.199.126 / 4616 199 126.

Overview

The ZF 4616.199.126 LOOSE PARTS kit is a critical service component designed specifically for the WG 65 Series transmission. This genuine OEM assembly contains the necessary fasteners, seals, and positioning elements required to secure the output shaft assembly within the transmission housing. As a comprehensive loose parts set, SKU 4616.199.126 ensures that all small hardware components are replaced simultaneously during a major overhaul, preventing premature wear from mismatched or reused fittings. This kit directly interfaces with the 4616105413: OUTPUT shaft and the 4616203017: OUTPUT FLANGE, providing the precise clamping force and alignment necessary for reliable power transfer.

Symptoms of Failure

When the components within the ZF 4616.199.126 LOOSE PARTS kit degrade or are improperly torqued, operators may experience distinct operational issues. Common failure symptoms include:

  • Oil seepage at the output flange interface – Worn O-rings or damaged sealing surfaces from the kit can cause transmission fluid to leak past the 0636011038: HEXAGON SCREW locations, leading to low fluid levels and potential overheating.
  • Audible rattling or vibration during gear engagement – Loose or missing cylindrical pins from the kit allow axial play in the output shaft, creating a distinct metallic noise under load.
  • Gradual gear slippage under heavy torque – If the 4616101117: TRANSMISSION HOUSING fasteners lose their preload due to fatigued hardware, the output shaft can shift, reducing clutch pack engagement pressure.
  • Intermittent driveline shudder – Degraded sealing elements within the loose parts set can allow contamination into the bearing cavities, causing uneven rotation and shudder during acceleration.

Technical Specifications

Parameter Specification
Part Number 4616.199.126
OEM Reference ZF WG 65 Series
Kit Contents Hexagon screws, O-rings, cylindrical pins, studs
Material Composition Steel (hardware), NBR (seals)
Weight (approx.) 0.45 kg (1.0 lb)
Thread Pitch (primary screws) M10 x 1.5
Torque Specification 45 Nm ± 5 Nm (output flange fasteners)

Compatibility

This genuine ZF 4616.199.126 LOOSE PARTS kit is engineered for the WG 65 transmission series. Based on the part type and fastener configuration, it is also compatible with the following ZF models that share the same output housing architecture: WG180, WG200, WG210, and WG250. The kit is specifically validated for use with the 4616203017: OUTPUT FLANGE and the 4616101117: TRANSMISSION HOUSING assembly. Always verify your transmission serial number against the ZF parts catalog to confirm fitment, as minor revisions may exist between production years.

Related Components

Part Number Name Function
4616105413 OUTPUT Output shaft assembly
4616203017 OUTPUT FLANGE Flange for driveline connection
4616101117 TRANSMISSION HOUSING Main structural housing
0636011038 HEXAGON SCREW Fastener for housing assembly
0636016015 HEXAGON SCREW Fastener for flange mounting
0631306085 CYLINDRICAL PIN Alignment pin for output shaft
0634313118 O-RING Seal for housing interface
0732611049 FILTER INSERT Oil filter element
0634303718 O-RING Seal for output flange
0636610082 STUD Threaded stud for housing
Transmission Fitment

ZF 6 WG 65

Section

Loose Parts

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