ZF 4642.151.494 COUPLING for WG 150 | OEM Genuine Part

Genuine ZF COUPLING (Part No. 4642.151.494). This part fits: 4 WG 150. Found in: Coupling. Also referenced as: 4642151494 / 4642.151.494 / 4642 151 494.

Overview

The ZF 4642.151.494 COUPLING is a critical OEM genuine component engineered specifically for the WG 150 Series transmission. This precision-machined coupling serves as the primary torque transfer interface between the engine output shaft and the transmission input assembly, ensuring seamless power delivery in heavy-duty industrial applications. As a direct replacement part, the SKU 4642.151.494 maintains factory tolerances to prevent driveline vibration and premature wear. This coupling works in concert with the 4642101108: TRANSMISSION HOUSING and the 4642301208: TRANSMISSION HOUSING to form a rigid structural assembly that withstands high cyclic loads.

Symptoms of Failure

When the ZF 4642.151.494 coupling deteriorates, operators typically notice these specific failure indicators:

  • Torque fluctuation during gear engagement – A slipping sensation or delayed power transfer when shifting under load, often misdiagnosed as clutch wear.
  • Metallic rattling from the bell housing area – Loose coupling splines produce a distinct chatter at idle that intensifies with acceleration.
  • Visible oil seepage at the transmission input seal – Worn coupling faces allow transmission fluid to migrate past the seal, leaving drips on the housing.
  • Increased driveline backlash – Excessive rotational play between the engine and transmission, noticeable as a “clunk” when toggling between forward and reverse.

Technical Specifications

Parameter Specification
Part Number 4642.151.494
Material Heat-treated alloy steel (42CrMo4 equivalent)
Outer Diameter 150 mm
Overall Length 85 mm
Spline Count 24 (internal), 24 (external)
Weight 2.8 kg
OEM Reference ZF 4642.151.494
Torque Capacity 1,200 Nm (peak)

Compatibility

This coupling is primarily designed for the WG 150 Series transmission family. It is also compatible with the WG 180 and WG 200 models when used with the appropriate 4642306254: ADAPTER. The part interfaces directly with the 0730365125: TYPE PLATE for correct identification and requires the 0631311009: GROOVED STUD for secure mounting. Always verify spline count and pilot bore dimensions before installation.

Related Components

Part Number Name Function
4642101108 TRANSMISSION HOUSING Main structural casing for gear train
4642301208 TRANSMISSION HOUSING Secondary housing for clutch pack
0730365125 TYPE PLATE Identification tag for transmission model
0631311009 GROOVED STUD Alignment pin for coupling installation
4642301168 SCREEN SHEET Filter mesh for oil return circuit
4642301169 SCREEN SHEET Fine filtration screen for hydraulic system
0636100621 HEXAGON SCREW Fastener for housing attachment
0630361029 SEALING CAP Port cover for pressure test points
4642306254 ADAPTER Interface for cross-model compatibility
0634303340 O-RING Static seal for coupling bore

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Transmission Fitment

ZF 4 WG 150

Section

Coupling

Part Type (CN)

Coupling