Overview
The ZF 1232.304.052 SHIM is a precision-engineered adjustment component designed for the WG150 series transmission. This OEM genuine shim functions as a critical spacer within the planetary gearset assembly, ensuring correct axial clearance and load distribution between rotating elements. By maintaining precise tolerances, the 1232.304.052 SHIM prevents metal-on-metal contact that can lead to premature wear. This part is typically installed during transmission rebuilds or when replacing adjacent components like the TRANSMISSION HOUSING or the TRANSMISSION HOUSING. The SKU 1232.304.052 is laser-etched for traceability and meets ZF’s original equipment specifications.
Symptoms of Failure
- Excessive axial play in the output shaft — A worn or incorrectly sized shim allows the shaft to move longitudinally, causing clunking noises during acceleration or deceleration.
- Intermittent gear slipping under load — When the shim loses thickness, gear engagement depth decreases, leading to momentary power loss when climbing grades or hauling heavy loads.
- Metallic debris in transmission fluid — Abrasion from insufficient clearance generates fine steel particles visible during oil changes, often accompanied by a burnt smell.
- Vibration at highway speeds — Misaligned planetary components due to shim failure create harmonic vibrations felt through the chassis between 45-65 mph.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 1232.304.052 |
| Material | Case-hardened steel (DIN 1.3505) |
| Thickness | 0.52 mm (0.0205 in) |
| Outer Diameter | 42.0 mm |
| Inner Diameter | 28.0 mm |
| Weight | 8 grams |
| OEM Reference | ZF 1232.304.052 |
| Hardness | HRC 58-62 |
Compatibility
This shim is engineered for the ZF WG150 series, but it also fits select variants of the WG180 and WG200 transmissions when used in the planetary carrier stack. Always verify clearance requirements before installation. The 1232.304.052 SHIM is commonly replaced alongside the TYPE PLATE for identification updates and the GROOVED STUD for secure fastening. For WG150 rebuilds, pairing this shim with a new SCREEN SHEET ensures optimal filtration and debris protection.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101109 | TRANSMISSION HOUSING | Main structural casing for gearset |
| 4642301205 | TRANSMISSION HOUSING | Rear housing section for torque converter |
| 0730365125 | TYPE PLATE | Identification plate with serial number |
| 0631311009 | GROOVED STUD | Fastener for housing alignment |
| 4642301168 | SCREEN SHEET | Fine mesh filter for oil circuit |
| 4642301169 | SCREEN SHEET | Coarse mesh pre-filter |
| 0636100621 | HEXAGON SCREW | M8 bolt for housing fastening |
| 4642301186 | SCREEN SHEET | Magnetic debris screen |
| 4644159321 | SHIFT SYSTEM | Hydraulic valve actuation assembly |
| 4644306565 | VALVE HOUSING | Control valve body manifold |
