ZF 4644.306.499 COVER PLATE | OEM Genuine Part

Genuine ZF COVER PLATE (Part No. 4644.306.499). Found in: Shift System. Also referenced as: 4644306499 / 4644.306.499 / 4644 306 499.

Overview

The ZF 4644.306.499 COVER PLATE is a precision-engineered OEM genuine component designed to seal and protect the internal valve body and hydraulic circuits within ZF WG 180 and WG 200 series transmissions. This cover plate, identified by SKU 4644.306.499, mounts directly over the transmission housing to prevent contamination ingress and maintain consistent oil pressure. It works in conjunction with the TRANSMISSION HOUSING and the HOUSING to form a secure, leak-proof enclosure for critical shift components.

Symptoms of Failure

  • External oil seepage around the valve block area: A worn or warped 4644.306.499 cover plate often leads to visible fluid drips beneath the transmission, especially after prolonged operation.
  • Erratic gear engagement or delayed shifting: When this cover plate loses its sealing integrity, hydraulic pressure drops, causing hesitation or slipping between gears in WG 180 and WG 200 series units.
  • Contaminated transmission fluid: A cracked cover plate allows dirt and debris to enter the valve body, accelerating wear on the VALVE BLOCK and shift systems.
  • Audible hydraulic noise or whining: Air ingestion through a compromised cover plate creates cavitation, producing unusual sounds during gear changes.

Technical Specifications

Specification Value
Part Number 4644.306.499
Material Die-cast aluminum alloy with corrosion-resistant coating
Weight 0.85 kg (1.87 lbs)
Dimensions (L x W x H) 210 mm x 140 mm x 12 mm
OEM Reference ZF 4644.306.499 (Genuine)
Mounting Hole Pattern 6-bolt configuration, M8 threads
Sealing Surface Precision-machined flat face with integrated gasket groove

Compatibility

This cover plate is engineered for ZF WG 180 and WG 200 series transmissions, commonly found in medium-duty trucks, buses, and off-highway equipment. It is a direct replacement for OEM assemblies requiring a secure closure over the valve block area. The 4644.306.499 interfaces with the TYPE PLATE for identification and is secured using the GROOVED STUD to ensure proper torque retention. Always verify your transmission model number before ordering.

Related Components

Part Number Name Function
4644101142 TRANSMISSION HOUSING Main structural casing for gear and shaft assembly
4644301301 HOUSING Secondary housing for valve body and clutch packs
0730365067 TYPE PLATE Identification plate with transmission serial and model data
0631311009 GROOVED STUD Fastener for securing cover plate and housing components
4644303060 COVER PLATE Alternate cover plate variant for specific WG series
4644303061 COVER PLATE Alternate cover plate variant with different port configuration
4475280078 ADAPTER Interface adapter for shift system or sensor mounting
4644106306 SHIFT SYSTEM Hydraulic shift actuator assembly for gear selection
4644159351 SHIFT SYSTEM Alternate shift system for different transmission ratios
4644306560 VALVE BLOCK Hydraulic control block regulating oil flow to clutches
Section

Shift System

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