Overview
The ZF 6009.054.076 CONTROL UNIT is a critical electronic-hydraulic interface module designed specifically for the ZF WG200 series powershift transmissions. This OEM genuine part governs the precise modulation of clutch pressure and shift timing, ensuring smooth gear engagement under heavy load conditions. Physically located on the valve body assembly within the transmission sump, the control unit interprets signals from the vehicle’s ECU and directs hydraulic flow to the appropriate clutches. The SKU 6009.054.076 is a direct factory replacement, guaranteeing exact fit and calibration for your WG200 drivetrain. When paired with a properly sealed TRANSMISSION HOUSING, this unit maintains the internal pressure integrity required for consistent operation in construction and agricultural machinery.
Symptoms of Failure
- Erratic or delayed gear engagement – A failing control unit often causes a noticeable lag when shifting from neutral to forward or reverse, particularly under load. This is a common search query for “ZF WG200 shift delay fix.”
- Intermittent transmission slipping – Worn solenoids or degraded internal seals within the control unit can lead to clutch slip during acceleration, often flagged as “ZF transmission slipping under load.”
- Hydraulic oil contamination or overheating – A malfunctioning control unit may fail to regulate pressure, causing the transmission fluid to overheat or become aerated. Operators searching for “ZF WG200 oil overheating causes” frequently trace the issue to this component.
- No shift pattern or limp mode activation – Complete electrical failure of the unit can trigger a fault code, forcing the transmission into a default limp-home mode. This symptom is often searched as “ZF WG200 no forward gear.”
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 6009.054.076 |
| OEM Reference | ZF 6009.054.076 |
| Material | Die-cast aluminum housing with steel solenoid cores |
| Weight | 2.4 kg (5.3 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 95 mm |
| Operating Pressure Range | 10–25 bar |
| Connector Type | Deutsch DT06-12SA |
Compatibility
This 6009.054.076 CONTROL UNIT is engineered for the ZF WG200 series, but it also cross-fits select models in the WG180 and WG210 families due to shared valve body architecture. It is a direct drop-in replacement for transmissions with serial numbers beginning with WG200-xxxxx. Always verify your transmission’s serial plate before ordering. For complete assembly, this unit integrates with the OUTPUT FLANGE (part 4644303547) and the OUTPUT FLANGE (part 4644303012) to ensure torque transfer integrity. Additionally, the DISCONNECTION assembly (4644105417) must be correctly aligned with this control unit to prevent hydraulic cross-leakage.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644105417 | DISCONNECTION | Isolates hydraulic circuits during service |
| 4644303547 | OUTPUT FLANGE | Transfers torque to driveshaft |
| 4644303012 | OUTPUT FLANGE | Alternate torque output interface |
| 4644101121 | TRANSMISSION HOUSING | Encloses gear train and valve body |
| 4644301240 | TRANSMISSION HOUSING | Alternate housing variant |
| 0730365067 | TYPE PLATE | Identification and serial number tag |
| 0631311009 | GROOVED STUD | Secures valve body alignment |
| 4644301286 | COVER PLATE | Protects control unit from debris |
| 4644301242 | COVER SHEET | Gasket layer for housing seal |
| 0636101026 | CAP SCREW | Fastener for control unit mounting |
ZF 6009.054.076 CONTROL UNIT – Control Unit RFQ Support
ZF 6009.054.076 CONTROL UNIT is treated as a control-system part-number lookup item. Send visible markings, machine details, and documentation needs for RFQ review.
Part-Number Summary
Use ZF number 6009.054.076 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.054.076 |
|---|---|
| Normalized SKU | 6009054076 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4660.106.031 CONTROL UNIT
- ZF 4661.106.013 CONTROL UNIT
- ZF 4660.106.024 CONTROL UNIT
- ZF 4661.106.032 CONTROL UNIT
- ZF 4661.106.014 CONTROL UNIT
