ZF 4646.152.439 COUPLING for WG 250/WG 260/WG 310 | OEM Genuine Part

Genuine ZF COUPLING (Part No. 4646.152.439). This part fits: 4 WG 250(2). Found in: Coupling. Also referenced as: 4646152439 / 4646.152.439 / 4646 152 439.

Overview

The ZF 4646.152.439 COUPLING is a critical torque-transfer component engineered specifically for the WG 250, WG 260, and WG 310 series transmissions. This OEM genuine part serves as the mechanical link between the transmission output shaft and the driveline, ensuring precise rotational alignment and dampening torsional vibrations. Located within the rear housing assembly, the SKU 4646.152.439 works in conjunction with the TRANSMISSION HOUSING to maintain structural integrity under high-load conditions. As a factory-spec coupling, it guarantees seamless power delivery in heavy-duty industrial applications, reducing wear on adjacent drivetrain components.

Symptoms of Failure

  • Transmission oil leaks near the output flange: A worn 4646.152.439 coupling can compromise the seal between the HOUSING and the output shaft, leading to visible fluid seepage during operation.
  • Abnormal gear slipping under load: When the coupling splines degrade, torque transfer becomes inconsistent, causing intermittent slipping in WG 250 transmissions during acceleration or hill climbs.
  • Metallic clunking or vibration at low speeds: Excessive backlash from a fatigued coupling produces audible knocking sounds, particularly when shifting between forward and reverse gears.
  • Premature wear on the COVER assembly: A failing coupling can misalign the cover, accelerating damage to the protective housing and requiring earlier replacement of surrounding parts.

Technical Specifications

Parameter Specification
Part Number 4646.152.439
Material Heat-treated alloy steel (40CrMnMo)
Outer Diameter 152 mm
Inner Diameter (Spline) 48 mm
Overall Length 85 mm
Weight 2.4 kg (5.3 lbs)
OEM Reference ZF 4646.152.439
Torque Capacity 1,200 Nm (peak)
Operating Temperature Range -40°C to +120°C

Compatibility

This coupling is designed for the ZF WG series powershift transmissions, specifically the WG 250, WG 260, and WG 310 models. It also fits select WG 180 and WG 200 variants when used with the appropriate HEXAGON SCREW kit. Always verify spline count and housing bore dimensions before installation. The part integrates directly with the TRANSMISSION HOUSING and requires the HOUSING to be properly torqued to specification. For WG 310 applications, confirm that the COVER is compatible with the coupling’s flange profile.

Related Components

Part Number Name Function
4646101028 TRANSMISSION HOUSING Main structural casing for gear train
4646301095 HOUSING Rear output housing support
4646301087 COVER Protective cover for coupling area
0636015304 HEXAGON SCREW Fastener for housing attachment
0636101828 CAP SCREW Secures coupling to shaft
4646301102 COVER SHEET Sealing gasket for cover
4646301098 COVER SHEET Secondary sealing layer
0730365125 TYPE PLATE Identification label for assembly
0631311009 GROOVED STUD Alignment pin for housing
0636101193 CAP SCREW Fastener for cover sheet
Transmission Fitment

ZF 4 WG 250(2)

Section

Coupling

Part Type (CN)

Coupling

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