Overview
The ZF 6009.054.152 CONTROL UNIT is a critical electro-hydraulic module responsible for directing oil flow and managing shift timing within the WG250 transmission series. Positioned on the valve body assembly, this OEM genuine part interprets input signals to actuate clutch packs and brake bands, ensuring smooth gear transitions under load. The SKU 6009.054.152 is precision-engineered to maintain consistent hydraulic pressure, directly influencing torque delivery and overall driveline efficiency. When paired with a robust TRANSMISSION HOUSING, this control unit forms the central nervous system of the transmission, regulating both forward and reverse gear engagement.
Symptoms of Failure
- Erratic shifting or delayed engagement — A failing control unit often causes harsh or unpredictable gear changes, especially when the transmission is cold. This symptom is frequently searched as “ZF WG250 shift hesitation causes.”
- Transmission fluid contamination — Internal seal degradation within the 6009.054.152 can allow metallic debris into the hydraulic circuit, leading to “ZF transmission sludge buildup” and reduced lubrication to the HOUSING assembly.
- Intermittent loss of drive — When the control unit fails to maintain pressure, the transmission may momentarily slip out of gear under acceleration, a condition often described as “WG250 torque converter lockup failure.”
- Check engine or transmission warning lights — Modern diagnostic systems detect voltage irregularities from the control unit, triggering codes related to “ZF solenoid circuit malfunction.”
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 6009.054.152 |
| Material | Die-cast aluminum with steel valve spools |
| Weight | 2.8 kg (6.2 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 95 mm |
| OEM Reference | ZF 6009.054.152 (Genuine) |
| Operating Pressure | 12-18 bar (174-261 psi) |
| Seal Type | Nitrile rubber (NBR) O-rings |
Compatibility
This control unit is specifically engineered for the ZF WG250 series, but it also cross-fits select WG180, WG200, and WG210 models produced after 2005. The 6009.054.152 interfaces directly with the COVER plate and is secured using HEXAGON SCREW fasteners. For optimal sealing, always replace the gasket set when installing this unit. Verify your transmission’s serial number against ZF’s compatibility chart to confirm fitment for WG250 variants used in construction and agricultural equipment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4646101028 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 4646301095 | HOUSING | Intermediate support for valve body |
| 4646301087 | COVER | Seals the control unit cavity |
| 0636015304 | HEXAGON SCREW | Fastens cover to housing |
| 0636101828 | CAP SCREW | Secures hydraulic line fittings |
| 4646301102 | COVER SHEET | Protects valve body from debris |
| 4646301098 | COVER SHEET | Secondary sealing layer |
| 0730365125 | TYPE PLATE | Identification label for transmission |
| 0631311009 | GROOVED STUD | Alignment pin for assembly |
| 0636101193 | CAP SCREW | Mounting bolt for control unit |
ZF 6009.054.152 CONTROL UNIT – Control Unit RFQ Support
PartsZF supports RFQ review for ZF 6009.054.152 CONTROL UNIT in transmission control-system sourcing. The key step is confirming the part number against the machine or removed-unit evidence.
Part-Number Summary
Use ZF number 6009.054.152 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.054.152 |
|---|---|
| Normalized SKU | 6009054152 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4660.106.031 CONTROL UNIT
- ZF 4661.106.013 CONTROL UNIT
- ZF 4660.106.024 CONTROL UNIT
- ZF 4661.106.032 CONTROL UNIT
- ZF 4661.106.014 CONTROL UNIT
