Overview
The ZF 4646.131.023 FILLER NOZZLE is a precision-engineered fluid delivery component designed exclusively for the WG 250 series transmission. This OEM genuine part, identified by SKU 4646.131.023, directs transmission fluid into the torque converter and hydraulic control system with exacting flow characteristics. Positioned at the upper port of the TRANSMISSION HOUSING, it ensures proper lubrication and cooling of internal clutches and planetary gears. Constructed from corrosion-resistant alloy, this filler nozzle maintains consistent fluid pressure across all operating temperatures, directly supporting shift quality and thermal management in heavy-duty applications.
Symptoms of Failure
- Transmission fluid leaking from the filler neck area — A cracked or degraded nozzle seal often causes visible drips near the bell housing, leading to low fluid levels and eventual gear slipping.
- Erratic shifting or delayed engagement — When the nozzle becomes clogged with debris, hydraulic pressure drops, resulting in harsh shifts or hesitation when moving from neutral to drive.
- Overheating during extended operation — A restricted filler nozzle reduces oil flow to the cooler circuit, causing transmission temperatures to spike above 230°F under load.
- Whining noise from the pump area — Air ingestion through a worn nozzle gasket creates cavitation, producing a high-pitched sound that intensifies with RPM.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4646.131.023 |
| Material | Zinc-plated steel with nitrile seal |
| Overall Length | 85 mm |
| Thread Size | M22 x 1.5 |
| Weight | 0.12 kg |
| OEM Reference | ZF 4646.131.023 |
| Torque Specification | 35 Nm |
Compatibility
This filler nozzle is engineered for the ZF WG 250 series, but it also fits select models in the WG 180, WG 200, and WG 210 families due to shared port geometry. It is commonly used in off-highway vehicles, wheel loaders, and industrial machinery where the HOUSING and COVER assemblies are identical. Always verify compatibility with your transmission serial number before installation. The nozzle integrates directly with the HEXAGON SCREW that secures the filler tube to the main casing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4646101029 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 4646301090 | HOUSING | Secondary housing for valve body |
| 4646301087 | COVER | Seals the upper transmission cavity |
| 0636015304 | HEXAGON SCREW | Fastens filler tube to housing |
| 0636101828 | CAP SCREW | Secures cover plate |
| 4646301102 | COVER SHEET | Protective plate for oil passages |
| 4646301235 | COVER SHEET | Secondary sealing plate |
| 0730365067 | TYPE PLATE | Identification label for transmission |
| 0631311009 | GROOVED STUD | Alignment pin for housing assembly |
| 0636101193 | CAP SCREW | Fastener for valve body retention |
