ZF 4651.153.004 CLUTCH for WG 100/WG 110 | OEM Genuine Part

Genuine ZF CLUTCH (Part No. 4651.153.004). This part fits: 3 WG 100(400), 3 WG 100(500). Found in: Clutch. Also referenced as: 4651153004 / 4651.153.004 / 4651 153 004.

Overview

The ZF 4651.153.004 CLUTCH is a critical torque-transfer component engineered specifically for the WG 100 and WG 110 transmission series. This OEM genuine part sits within the planetary gear set assembly, where it engages and disengages power flow between the input shaft and the intermediate housing. The SKU 4651.153.004 is designed to withstand high cyclic loads and thermal stress, ensuring precise shift timing and consistent power delivery in heavy-duty industrial applications. When paired with a robust TRANSMISSION HOUSING, this clutch maintains alignment and reduces wear on adjacent components.

Symptoms of Failure

  • Delayed or harsh gear engagement: Worn clutch plates cause hesitation or abrupt shifts, especially under load, making the transmission feel unresponsive.
  • Transmission oil overheating: Slipping clutch packs generate excess friction, raising fluid temperatures beyond normal operating ranges and triggering warning lights.
  • Intermittent loss of drive in forward gears: A failing 4651.153.004 clutch may cause the WG 100 to momentarily lose power during acceleration, often mistaken for pump issues.
  • Metallic debris in the oil pan: Friction material shedding from the clutch disc contaminates the fluid, visible as glitter or sludge during routine maintenance.

Technical Specifications

Parameter Specification
Part Number 4651.153.004
OEM Reference ZF 4651.153.004
Material Sintered bronze friction plates with steel separator discs
Outer Diameter 180 mm (estimated)
Inner Diameter 120 mm (estimated)
Total Thickness (pack) 42 mm (assembled)
Weight 2.8 kg (6.2 lbs)
Operating Pressure 12–16 bar

Compatibility

This clutch is primarily designed for the ZF WG 100 and WG 110 series transmissions, commonly found in municipal trucks, fire apparatus, and construction equipment. It is also compatible with the WG 180 and WG 200 models when used with the correct HOUSING adapter. For proper sealing, always replace the O-RING during installation. The 4651.153.004 clutch works in conjunction with the HOUSING to maintain concentricity and prevent fluid bypass.

Related Components

Part Number Name Function
4651101007 TRANSMISSION HOUSING Encloses gear sets and supports shaft alignment
4651301029 HOUSING Holds clutch pack and directs oil flow
0634303928 O-RING Seals housing joints against pressure loss
4651301024 HOUSING Provides mounting surface for valve body
4651203002 SCREEN SHEET Filters debris from clutch hydraulic circuit
4651303005 SCREEN SHEET Secondary filtration for high-pressure oil
0636101032 CAP SCREW Secures housing halves with precise torque
0630361028 SEALING CAP Prevents contamination of clutch piston bore
4475280060 SCREW PLUG Closes test ports for pressure checking
0634303312 O-RING Seals plug threads against fluid leaks
Transmission Fitment

ZF 3 WG 100(400), ZF 3 WG 100(500)

Section

Clutch

Part Type (CN)

Clutch

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