ZF 4168.028.168 CONVERTER Torque Converter Assembly | Complete Unit

ZF CONVERTER Torque Converter (Part No. 4168.028.168) 鈥?Complete factory-assembled unit from the Converter family. This is a genuine ZF torque converter, manufactured by ZF Friedrichshafen AG for heavy construction equipment including wheel loaders, graders, and dozers. Supplied as a complete, ready-to-install assembly. Also referenced as: 4168028168 / 4168.028.168 / 4168 028 168.

Overview

The ZF 4168.028.168 CONVERTER Torque Converter Assembly is a complete, ready-to-install unit designed for the WG 100 Series transmission family. As the critical fluid coupling between the engine and the gearbox, this torque converter multiplies engine torque and provides smooth power delivery during shifting. The SKU 4168.028.168 is a direct replacement assembly that includes the impeller, turbine, stator, and lock-up clutch components. It sits at the front of the transmission housing, directly interfacing with the 4651101007: TRANSMISSION HOUSING to ensure proper alignment and sealing.

Symptoms of Failure

  • Shudder or vibration during lock-up engagement: When the torque converter clutch fails to engage smoothly, operators often report a distinct shudder under light throttle, especially at highway speeds.
  • Delayed or harsh shifting: A worn converter can cause erratic hydraulic pressure, leading to delayed gear engagement or harsh shifts between forward gears.
  • Overheating transmission fluid: Internal slippage within the converter generates excessive heat, causing the transmission to run hotter than normal and potentially triggering warning lights.
  • Low stall speed or engine stalling: If the stator or one-way clutch fails, the converter may not multiply torque properly, resulting in poor acceleration or stalling when coming to a stop.

Technical Specifications

Parameter Specification
Part Number 4168.028.168
Assembly Type Complete Torque Converter (with lock-up clutch)
Outer Diameter ~340 mm (13.4 in)
Mounting Bolt Pattern 6-bolt flexplate configuration
Weight ~18.5 kg (40.8 lbs)
Housing Material High-strength steel with welded impeller vanes
OEM Reference ZF 4168.028.168
Seal Type Integrated O-ring groove (compatible with 0634303928: O-RING)

Compatibility

This torque converter assembly is specifically engineered for the ZF WG 100 Series of powershift transmissions. It is a direct fit for models including the WG180, WG200, and WG211 series used in construction and agricultural equipment. The unit mates directly to the 4651301029: HOUSING and the 4651301024: HOUSING components within the bell housing assembly. Always verify the flexplate bolt pattern and pilot diameter before installation.

Related Components

Part Number Name Function
4651101007 TRANSMISSION HOUSING Main structural casing that encloses the gear train and converter assembly
4651301029 HOUSING Intermediate housing supporting the converter stator shaft
0634303928 O-RING Seals the converter hub to prevent fluid leakage
4651301024 HOUSING Rear housing section that aligns the output shaft
4651203002 SCREEN SHEET Fine mesh filter protecting the converter circuit from debris
4651303005 SCREEN SHEET Secondary filter screen for the lubrication circuit
0636101032 CAP SCREW Fastener for securing the converter housing to the flexplate
0630361028 SEALING CAP Covers the converter fill port to prevent contamination
4475280060 SCREW PLUG Drain plug for the torque converter housing
0634303312 O-RING Seals the screw plug to prevent fluid leaks

Authorized ZF Distributor

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ZF Official Authorization Certificate
Transmission Fitment

ZF 4 WG 100(500)

Section

Converter