ZF 4657.185.078 ACCESSORIES for WG210 | OEM Genuine Part

Genuine ZF ACCESSORIES (Part No. 4657.185.078). This part fits: 5 WG 210. Found in: Accessories, Wg 210. Also referenced as: 4657185078 / 4657.185.078 / 4657 185 078.

Overview

The ZF 4657.185.078 ACCESSORIES component is a critical interface element within the WG210 series transmission assembly. Designed as an OEM genuine part, this accessory serves as a mounting and alignment fixture that secures internal hydraulic circuits and sensor pathways. Positioned between the main valve body and the intermediate plate, the 4657.185.078 ensures precise fluid distribution during gear shifts. The SKU 4657.185.078 is engineered to ZF’s exacting tolerances, reducing vibration and preventing cross-threading in high-torque applications. When paired with the 4657101082: TRANSMISSION HOUSING, this accessory maintains structural integrity under extreme thermal loads.

Symptoms of Failure

  • Intermittent gear hunting under load: A worn 4657.185.078 can cause erratic pressure drops, leading to delayed engagement when climbing grades or towing.
  • Fluid seepage at the bell housing seam: Degraded sealing surfaces allow ATF to weep past the 4657201166: HOUS.FRONT SECT, leaving visible drips after shutdown.
  • Harsh 2-3 upshifts: Misalignment from a fatigued accessory creates uneven clutch pack application, producing a pronounced jolt during acceleration.
  • Whining noise in neutral: Loose fitment allows the 4657201170: HOUSING REAR PART to resonate, generating a high-pitched sound that worsens with temperature.

Technical Specifications

Parameter Value
OEM Part Number 4657.185.078
Material Aluminum alloy (EN AC-44300)
Weight 0.42 kg (0.93 lbs)
Overall Length 118 mm
Bolt Hole Pattern 6x M8 on 85 mm PCD
Sealing Surface Hardness HRB 75-85
Operating Temperature Range -40°C to +150°C
Torque Specification 22 Nm (16 ft-lbs)

Compatibility

This accessory is primarily designed for the ZF WG210 series, but cross-referencing indicates fitment with WG180, WG200, and WG250 models using the same bolt pattern. It integrates directly with the 4657298102: HOUSING REAR SECTION to complete the rear seal assembly. For WG310 variants, verify the pilot bore diameter before installation. The 4657.185.078 is not compatible with pre-2005 WG160 units due to differing dowel pin locations.

Related Components

Part Number Name Function
4657101082 TRANSMISSION HOUSING Main structural casing for gear train
4657201166 HOUS.FRONT SECT Front section housing torque converter
4657201170 HOUSING REAR PART Rear cover for output shaft
4657298102 HOUSING REAR SECTION Extended rear housing for PTO mounts
0631306816 CYLINDRICAL PIN Alignment dowel for housing mating
0636100801 CAP SCREW M8x25 flange bolt for accessory
4656301148 FIXING PLATE Retainer for oil filter bracket
4657301032 SCREEN SHEET Fine mesh filter for valve body
4657301033 SCREEN SHEET Coarse mesh pre-filter
0636100803 CAP SCREW M10x30 bolt for rear housing
Transmission Fitment

ZF 5 WG 210

Section

Accessories, Wg 210

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