Overview
The ZF 4657.066.005 6 WG 211 Powershift Transmission Assembly | Complete Unit is a fully integrated drop-in replacement for heavy-duty off-highway applications. This complete assembly serves as the central power distribution hub, managing torque flow through six forward speeds and one reverse range. Designed for the WG 211 series, the SKU 4657.066.005 incorporates the main housing, clutch packs, and hydraulic control circuits. It works in concert with the 4657120005: PRESSURE REGULATOR to maintain precise hydraulic pressure, while the 0501211384: VALVE directs oil flow for smooth gear engagement. The assembly also relies on the 0630532183: INDENTED RING for secure shaft retention and the 4656306145: PISTON to actuate clutch packs under load.
Symptoms of Failure
- Erratic gear engagement or slipping under load – Worn clutch discs or degraded seals inside the assembly cause the transmission to slip when shifting from neutral to drive, especially on inclines.
- External oil leaks at housing seams – Cracks in the main casing or degraded gaskets lead to fluid loss, visible as drips around the bell housing or output flange.
- Delayed or harsh shifting – A failing pressure regulator or piston can cause sluggish engagement or jarring shifts, often accompanied by a whining noise from the hydraulic circuit.
- Overheating during continuous operation – Internal wear reduces oil flow, causing the unit to run hot and trigger warning lights on the operator panel.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number / SKU | 4657.066.005 |
| Assembly Type | Complete Powershift Unit (6 WG 211) |
| Dry Weight (approx.) | 185 kg (408 lbs) |
| Overall Length | 720 mm |
| Overall Width | 480 mm |
| Overall Height | 510 mm |
| Housing Material | Cast Iron (GGG-40) |
| OEM Reference | ZF 4657.066.005 |
| Max Input Torque | 1,200 Nm |
| Oil Capacity | 18 liters |
Compatibility
This complete unit is engineered for the ZF WG 211 series of powershift transmissions. It is directly compatible with models including WG180, WG200, and WG211 used in wheel loaders, telehandlers, and industrial tractors. The assembly also fits select variants of the WG150 and WG250 series when used with the correct adapter kit. Always verify the housing casting number against your existing unit before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657120005 | PRESSURE REGULATOR | Maintains stable hydraulic pressure for clutch actuation |
| 0501211384 | VALVE | Directs oil flow to specific clutch packs |
| 0630532183 | INDENTED RING | Secures shafts and prevents axial movement |
| 4656306145 | PISTON | Applies force to clutch discs for engagement |
| 0732042767 | COMPRESSION SPRING | Returns piston to neutral position |
| 0631612064 | SET SCREW | Locks valve body adjustments |
| 0631610026 | SET SCREW | Secures housing alignment pins |
| 4657101049 | TRANSMISSION HOUSING | Main structural casing for the assembly |
| 4657301130 | HOUS.FRONT SECT | Front section of the transmission housing |
| 4657301131 | HOUSING REAR PART | Rear section of the transmission housing |
