Overview
The ZF 4661.276.004 CLUTCH is a critical torque-transfer component engineered specifically for the WG 90 and WG 94 series transmissions. Positioned within the planetary gear set assembly, this OEM genuine part manages the engagement and disengagement of power flow between the input shaft and the intermediate housing. The SKU 4661.276.004 ensures precise hydraulic actuation, allowing smooth gear changes under heavy load conditions. Without this clutch pack, the transmission cannot modulate torque effectively, leading to driveline inefficiency. This part is manufactured to ZF’s original specifications, guaranteeing a direct fit and long service life in industrial applications such as construction vehicles and material handlers.
Symptoms of Failure
When the 4661.276.004 clutch begins to wear, operators often notice delayed engagement when shifting from neutral to drive, a common long-tail search query among fleet managers. Another frequent issue is intermittent gear slipping under moderate to heavy load, which manifests as a sudden loss of power during acceleration. Contaminated transmission fluid with metallic debris is a third symptom, indicating that the clutch friction material is breaking down internally. Finally, erratic shift patterns or harsh engagement can occur when the clutch piston seals fail, causing inconsistent hydraulic pressure. Addressing these symptoms early prevents damage to the CONTROL UNIT and surrounding components.
Technical Specifications
| Parameter | Specification |
|---|---|
| OEM Part Number | 4661.276.004 |
| Material | Sintered steel friction discs with organic lining |
| Outer Diameter | 276 mm |
| Inner Diameter | 180 mm |
| Total Thickness (pack) | 42.5 mm |
| Weight | 3.8 kg |
| Operating Pressure | 12–18 bar |
| Temperature Range | -20°C to +120°C |
| OEM Reference | ZF 4661.276.004 |
Compatibility
This clutch is primarily designed for the ZF WG 90 and WG 94 transmission series, which are widely used in off-highway vehicles and mobile cranes. It also fits the WG 180 and WG 200 models when used in conjunction with the correct HOUSING assembly. For WG 94 applications, the 4661.276.004 clutch interfaces directly with the HOUSING (part 4661301096) and requires the LOOSE PARTS kit (4656183202) for proper installation. Always verify your transmission model tag before ordering, as variations exist between early and late production runs.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656183202 | LOOSE PARTS | Installation hardware for clutch assembly |
| 6073003014 | CONTROL UNIT | Hydraulic modulation for clutch engagement |
| 4661101033 | HOUSING | Encloses clutch pack and directs oil flow |
| 4661301096 | HOUSING | Rear support housing for WG 94 series |
| 0631306174 | CYLINDRICAL PIN | Alignment pin for clutch pack positioning |
| 0769123894 | TYPE PLATE | Identification plate for transmission model |
| 0750100022 | SCREW PLUG | Seals hydraulic test ports |
| 4660201008 | SCREW PLUG | Oil drain plug for clutch housing |
| 0636100117 | SCREW PLUG | Magnetic plug for debris collection |
| 0501211384 | VALVE | Pressure relief valve for clutch circuit |

