Overview
The ZF 4699.199.068 LOOSE PARTS (SKU: 4699.199.068) is an OEM genuine component engineered for the internal clutch and planetary assemblies of heavy-duty ZF construction machinery transmissions. This loose parts kit typically contains precision-machined spacers, thrust washers, and retaining elements that position and secure rotating gear sets within the transmission housing. It sits directly between the main shaft and the clutch drum, ensuring correct axial clearance and load distribution. When rebuilding a transmission, this kit is often paired with the 4699101093: HOUSING and the 4699301175: HOUSING to maintain factory-specified tolerances.
Symptoms of Failure
- Intermittent gear slipping under load: Worn or missing loose parts allow axial play, causing clutch packs to lose clamping force during heavy excavation.
- Metallic grinding noise from the transmission sump: Degraded thrust washers or spacers generate metal debris that circulates through the oil system.
- Erratic shift timing or harsh engagement: Incorrect end-play from failed loose parts disrupts hydraulic piston travel, leading to delayed or jarring gear changes.
- Oil contamination with fine metallic particles: As the 0634303936: O-RING seals the assembly, failure of the loose parts can compromise sealing surfaces, allowing debris into the oil galleries.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4699.199.068 |
| Material | Case-hardened steel / Sintered bronze composite |
| Weight (approx.) | 0.45 kg (1.0 lb) |
| Outer Diameter | 120 mm |
| Inner Diameter | 65 mm |
| Thickness (max) | 8.5 mm |
| OEM Reference | ZF 4699.199.068 |
| Torque Rating | Up to 2,500 Nm |
Compatibility
This loose parts kit is designed for ZF’s WG series powershift transmissions commonly used in wheel loaders, graders, and telehandlers. It is compatible with the following ZF transmission models:
- WG180 (4-speed / 6-speed variants)
- WG200 (all sub-models)
- WG211 (off-highway applications)
- WG310 (heavy construction series)
For proper installation, always replace the 4699301041: COVER and inspect the mating housing surfaces for wear.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101093 | HOUSING | Outer casing for clutch drum assembly |
| 4699301175 | HOUSING | Intermediate support housing for planetary gears |
| 4699301041 | COVER | Seals and protects the clutch pack |
| 0634303936 | O-RING | Hydraulic seal between housing and cover |
| 0630513203 | SNAP RING | Retains bearing on output shaft |
| 0750110302 | SHAFT SEAL | Prevents oil leakage at shaft exit |
| 0630513073 | SNAP RING | Secures planetary gear carrier |
| 0501319149 | SCREW PLUG | Closes oil passage ports |
| 0636302022 | SCREW PLUG | Magnetic drain plug for debris collection |
| 0634801038 | SEALING RING | Static seal between housing halves |
