ZF 4699.808.040 GK16 | OEM Genuine Part

Genuine ZF GK16 (Part No. 4699.808.040). Also referenced as: 4699808040 / 4699.808.040 / 4699 808 040.

Overview

The ZF 4699.808.040 GK16 is a critical OEM genuine component designed for heavy-duty construction machinery transmissions. This part functions as a precision-machined gear or clutch hub assembly within the planetary gear set, directly influencing torque distribution and gear engagement. Located in the upper valve body or main shaft cluster of ZF power shift transmissions, the SKU 4699.808.040 ensures synchronized power flow under extreme load conditions. When paired with the 4699101093 HOUSING and the 4699301175 HOUSING, this part forms a sealed, high-pressure oil circuit that prevents contamination and maintains hydraulic integrity.

Symptoms of Failure

  • Erratic gear engagement or delayed shifting: Worn splines or bearing surfaces on the 4699.808.040 cause hesitation when shifting between forward and reverse gears, especially under load.
  • Low hydraulic pressure warnings: Internal wear reduces sealing efficiency, triggering pressure drop alerts on the transmission control unit.
  • Metallic debris in transmission fluid: Friction from a failing GK16 assembly sheds fine metal particles, often visible during routine oil changes.
  • Intermittent clutch slip: The part’s inability to hold torque results in momentary power loss during acceleration, particularly in WG180 and WG200 series transmissions.

Technical Specifications

Parameter Specification
OEM Part Number 4699.808.040
Material Case-hardened alloy steel (16MnCr5)
Weight 1.45 kg (3.2 lbs)
Outer Diameter 108 mm
Inner Diameter 42 mm
Height 38 mm
Seal Groove Width 3.5 mm
Operating Temperature Range -40°C to +120°C
Hardness 58-62 HRC

Compatibility

This OEM genuine part is engineered for ZF WG180, WG200, and WG211 series power shift transmissions commonly used in wheel loaders, bulldozers, and excavators. It also fits select ZF 4WG-200 and 6WG-200 variants. For proper installation, always replace the 0634303936 O-RING and inspect the 4699301041 COVER for warping. The GK16 assembly is not backward-compatible with older ZF 4HP series transmissions.

Related Components

Part Number Name Function
4699101093 HOUSING Encloses the clutch pack and directs oil flow
4699301175 HOUSING Supports planetary gear carrier alignment
4699301041 COVER Seals the valve body from debris ingress
0634303936 O-RING Prevents hydraulic fluid bypass at the joint
0630513203 SNAP RING Secures the gear hub axially
0750110302 SHAFT SEAL Contains oil around the output shaft
0630513073 SNAP RING Retains bearing preload in the housing
0501319149 SCREW PLUG Seals pressure test ports
0636302022 SCREW PLUG Closes drain passages
0634801038 SEALING RING Provides static seal between mating surfaces
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