Overview
The ZF 4699.109.051 BRAKE PARTS assembly is a critical OEM genuine component engineered for the internal braking systems of heavy-duty construction machinery transmissions. This part functions as a friction-facing and pressure plate set, positioned within the clutch pack assembly to modulate torque transfer and enable controlled deceleration under extreme loads. Designed to withstand high thermal stress and continuous engagement cycles, the SKU 4699.109.051 ensures precise stopping force in demanding environments such as wheel loaders, dozers, and graders. When paired with the 4699101157: HOUSING and 4699201018: HOUSING, this brake set forms the core of the transmission’s hydraulic braking circuit.
Symptoms of Failure
- Delayed or erratic braking response: Worn friction material causes hesitation when engaging the service brake, leading to unsafe machine operation.
- Transmission oil contamination: Degraded brake particles mix with hydraulic fluid, turning it dark and gritty, which accelerates wear on seals and valves.
- Audible grinding or squealing during deceleration: Metal-on-metal contact from worn plates produces high-pitched noise, indicating immediate replacement is needed.
- Reduced holding power on inclines: The machine rolls backward on slopes due to insufficient clamping force from the brake pack.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 4699.109.051 |
| Material | Sintered bronze friction lining on hardened steel core |
| Outer Diameter | 180 mm (7.09 in) |
| Inner Diameter | 120 mm (4.72 in) |
| Thickness | 3.5 mm (0.138 in) |
| Weight | 0.85 kg (1.87 lbs) |
| OEM Reference | ZF 4699.109.051 |
| Operating Temperature Range | -40°C to +150°C |
| Related Hardware | 0636100132: TORX SCREW, 0631302072: CYLINDRICAL PIN, 0634801038: SEALING RING, 0636302013: SCREW PLUG, 0501319149: SCREW PLUG, 0637101790: BREATHER, 0631302221: CYLINDRICAL PIN |
Compatibility
This brake part is engineered for ZF WG180, WG200, and WG250 series transmissions commonly used in construction machinery. It directly fits models such as the ZF 4WG180, 4WG200, and 5WG250, where it replaces the original friction disc set. The part also integrates with the 4699309080: HOUSING COVER to seal the brake chamber. Always verify your transmission serial number against the OEM parts catalog before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101157 | HOUSING | Encloses the brake pack and directs oil flow |
| 4699201018 | HOUSING | Secondary housing for clutch/brake assembly |
| 4699309080 | HOUSING COVER | Seals the brake chamber and supports bearings |
| 0636100132 | TORX SCREW | Fastens housing components with high torque |
| 0631302072 | CYLINDRICAL PIN | Aligns housing halves during assembly |
| 0634801038 | SEALING RING | Prevents oil leakage between mating surfaces |
| 0636302013 | SCREW PLUG | Closes hydraulic test ports |
| 0501319149 | SCREW PLUG | Seals drain or fill openings |
| 0637101790 | BREATHER | Equalizes internal pressure and vents moisture |
| 0631302221 | CYLINDRICAL PIN | Locates cover plate precisely |
