ZF 4699.825.257 GP25 | OEM Genuine Part

Genuine ZF GP25 (Part No. 4699.825.257). Found in: Viewer_Gp25_Table_0. Also referenced as: 4699825257 / 4699.825.257 / 4699 825 257.

Overview

The ZF 4699.825.257 GP25 is a precision-engineered gear set designed for the intermediate shaft cluster within heavy-duty ZF powershift transmissions. This OEM genuine part, identified by SKU 4699.825.257, is critical for torque multiplication and smooth power delivery in construction machinery such as wheel loaders and graders. It sits directly in the main drive train, meshing with the input and output shafts to maintain consistent gear ratios under extreme load. When paired with a replacement 4699025163 GP25, this component ensures the entire gear train operates with factory-specified backlash and minimal vibration.

Symptoms of Failure

  • Whining or howling noise from the transmission under load: Worn teeth on the 4699.825.257 create a distinct high-pitched sound, especially during acceleration or when the machine is under heavy strain.
  • Intermittent gear slipping in forward or reverse: As the gear profile degrades, the transmission may momentarily lose engagement, causing a sudden drop in wheel speed and a jerking motion.
  • Metallic debris in the transmission oil filter or magnetic drain plug: Flaking or pitting of the gear surface releases fine steel particles, a clear sign that the GP25 set requires immediate replacement.
  • Hard shifting or delayed clutch engagement: Worn gear teeth increase rotational play, confusing the hydraulic control system and leading to rough or delayed shifts between ranges.

Technical Specifications

Parameter Specification
Part Number 4699.825.257
Designation GP25 (Gear Set, Intermediate)
Material Case-hardened alloy steel (20MnCr5 equivalent)
Weight Approx. 4.8 kg (10.6 lbs)
Outer Diameter 185 mm
Face Width 42 mm
Number of Teeth 27 (drive) / 33 (driven)
OEM Reference ZF 4699.825.257
Hardness 58-62 HRC

Compatibility

This gear set is engineered for ZF WG-series powershift transmissions commonly used in construction machinery. It is a direct fit for the WG180, WG200, and WG211 models. The 4699.825.257 also integrates seamlessly into the Ergopower and Ecomat families where intermediate shaft gear clusters are shared. For full assembly integrity, always inspect the 4699101153 HOUSING for cracks, the 4699102106 INPUT shaft for spline wear, and the 4699103122 OUTPUT shaft for bearing journal damage during replacement.

Related Components

Part Number Name Function
4699025163 GP25 Matching gear set for countershaft pairing
4699101153 HOUSING Main transmission casing, supports bearing bores
4699102106 INPUT Input shaft, transfers torque from engine to gear train
4699103122 OUTPUT Output shaft, delivers power to the driveline
4699109111 BRAKE PARTS Clutch pack and friction discs for range engagement
4699301250 HOUSING Rear housing section, contains output bearing
4699309121 HOUSING COVER Seals the transmission, includes breather port
0636101411 CAP SCREW M10x35 bolt for housing flange fastening
0631302072 CYLINDRICAL PIN Alignment dowel for precise housing assembly
0636302013 SCREW PLUG Oil drain or fill port plug with sealing washer
Section

Viewer_Gp25_Table_0

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