ZF 0501.216.467 BRAKE | OEM Genuine Part

Overview

The ZF 0501.216.467 BRAKE is a critical OEM genuine friction component engineered for the final drive assembly of heavy-duty construction machinery transmissions. This part functions as the primary braking mechanism within the axle housing, converting kinetic energy into heat to halt rotating shafts and planetary gear sets. Specifically designed for ZF’s powershift and hydrostatic drivetrains, the brake assembly engages via hydraulic pressure to provide controlled deceleration in loaders, graders, and dump trucks. The SKU 0501.216.467 denotes a factory-spec friction disc pack that meets ZF’s original torque and wear resistance standards, ensuring consistent stopping power under extreme loads.

Symptoms of Failure

• Gradual braking fade under heavy load: When the friction material wears thin, operators notice longer stopping distances when moving full buckets of material, especially on inclines.
• Hydraulic fluid contamination (dark or burnt smell): Worn brake discs shed debris into the transmission oil, causing a distinct burnt odor and darkening of the fluid visible on the dipstick.
• Intermittent gear slipping during deceleration: A failing brake pack cannot hold the planetary gear set stationary, leading to momentary loss of drive torque when the transmission downshifts.
• Audible grinding or squealing from the axle area: Metal-on-metal contact from completely worn friction linings produces a high-pitched noise during braking, indicating imminent total failure.

Technical Specifications

Compatibility

This brake assembly is directly compatible with ZF WG180, WG200, and WG210 series transmissions commonly found in construction machinery. It also fits select models of the ZF 4WG-200 and 6WG-200 powershift units used in wheel loaders and telehandlers. For proper installation, verify the spline count and stack height against your existing brake pack. The 0501.216.467 brake works in conjunction with the 2098109042: DIFFERENTIAL and the 2098309011: CROWN WHEEL to distribute braking torque evenly across the axle. Additionally, the 2099209001: DIFFERENTIAL and the 2098309010: DIFFERENTIAL HOUSING must be inspected for wear when replacing this brake, as housing warpage can cause premature friction disc failure.

Related Components

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“text”: “Premature failure is typically caused by contaminated hydraulic fluid (water or debris), excessive heat from continuous slipping, or improper stack height adjustment during installation. Always replace the brake pack alongside the differential housing and thrust washers to ensure correct clearance.”
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“@type”: “Question”,
“name”: “Can the 0501.216.467 brake be used in ZF WG180 and WG200 transmissions interchangeably?”,
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“text”: “Yes, this brake pack is designed for both WG180 and WG200 series transmissions. However, verify the spline count (typically 36 splines) and the friction disc thickness (4.5 mm new) against your specific transmission model to confirm fitment.”
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“text”: “Check the transmission oil for metallic particles or a burnt smell. Additionally, measure the brake piston stroke through the inspection port—if stroke exceeds 8 mm, the friction discs are worn beyond service limits and the 0501.216.467 pack must be replaced.”
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