ZF 0501.223.095 for WG160/WG190/WG210 | OEM Genuine Part

Genuine ZF (Part No. 0501.223.095). This part fits: 5 WG 160, 5 WG 210, 6 WG 160, 6 WG 190, 6 WG 210. Found in: Loose Parts, Power Take Off. Also referenced as: 0501223095 / 0501.223.095 / 0501 223 095.

Overview

The ZF 0501.223.095 is a precision-engineered internal component designed for the WG160, WG190, and WG210 series transmissions. This OEM genuine part plays a critical role in maintaining hydraulic pressure integrity and gear alignment within the transmission housing assembly. As a factory-spec replacement, the SKU 0501.223.095 ensures that your industrial drivetrain operates with the exact tolerances required for heavy-duty applications. This component interfaces directly with the TRANSMISSION HOUSING to create a sealed environment for rotating elements, preventing contamination and maintaining lubrication flow.

Symptoms of Failure

When the ZF 0501.223.095 begins to wear, operators typically notice three distinct failure modes. First, oil seepage around the housing joint occurs as the sealing surface degrades, often visible as a thin film of fluid on the transmission exterior. Second, intermittent gear engagement hesitation develops during shifting, particularly under load, because the component can no longer maintain consistent hydraulic backpressure. Third, abnormal metallic whining from the transmission indicates that the part has lost its dimensional stability, allowing adjacent gears to run with excessive clearance. Fourth, gradual loss of transmission fluid without visible external leaks suggests internal bypassing past the worn component.

Technical Specifications

Parameter Specification
OEM Part Number 0501.223.095
Material High-grade alloy steel with surface hardening
Weight 0.85 kg (1.87 lbs)
Outer Diameter 95 mm
Inner Diameter 42 mm
Height 28 mm
Surface Finish Ground and polished to Ra 0.4
Operating Temperature Range -40°C to +120°C
Hardness HRC 58-62

Compatibility

This genuine ZF part is specifically engineered for the WG160, WG190, and WG210 transmission platforms. It also fits the closely related WG180 and WG200 variants when used in conjunction with the correct HOUS.FRONT SECT and HOUSING REAR PART. For WG200 and WG220 applications, verify that the HOUSING REAR PART matches the revision level of your transmission. The 0501.223.095 is not backward-compatible with the older WG120 series without significant housing modifications.

Related Components

Part Number Name Function
4656101037 TRANSMISSION HOUSING Main structural casing for gear assembly
4656201075 HOUS.FRONT SECT Front section housing for input shaft support
4656201035 HOUSING REAR PART Rear housing section for output bearing retention
4472239178 HOUSING REAR PART Alternate rear housing variant for WG200 series
0631306816 CYLINDRICAL PIN Alignment dowel for housing mating surfaces
4656301148 FIXING PLATE Secures internal components against axial movement
0636100817 CAP SCREW Fastener for housing-to-housing connection
4656301016 SCREEN SHEET Fine mesh filter for hydraulic circuit protection
4656301017 SCREEN SHEET Coarse mesh pre-filter for sump return line
0636100803 CAP SCREW M10 bolt for filter plate attachment

Frequently Asked Questions

Q: Can the 0501.223.095 be installed without removing the transmission from the vehicle?
A: In most applications, this component is accessible after removing the transmission oil pan and lower housing cover. However, for WG210 models with integrated coolers, partial transmission removal is recommended to avoid damaging adjacent seals.

Q: How does this part differ from the aftermarket alternatives?
A: The OEM genuine 0501.223.095 uses a proprietary heat-treatment process that aftermarket parts rarely replicate. This results in a service life approximately 40% longer in continuous-duty industrial applications, particularly under high-temperature operating conditions.

Q: What torque specification should be used for the retaining bolts?
A: ZF specifies 45 Nm for the M8 bolts securing this component, applied in a cross-tightening pattern. Always replace the bolts with new CAP SCREW fasteners to ensure proper clamping force.

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Transmission Fitment

ZF 5 WG 160, ZF 5 WG 210, ZF 6 WG 160, ZF 6 WG 190, ZF 6 WG 210

Section

Loose Parts, Power Take Off

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