Overview
The ZF 0501.329.809 BRAKE is a critical OEM genuine component designed for high-stress applications within ZF construction machinery transmissions. This part functions as the primary holding brake, ensuring that the output shaft remains stationary when the vehicle is parked or during specific operational pauses. Located within the transmission housing assembly, the brake engages hydraulically or mechanically to prevent unintended movement, directly impacting safety and load control. The SKU 0501.329.809 is engineered to exact ZF tolerances, providing reliable clamping force and heat dissipation under heavy loads. When paired with a robust HOUSING assembly, this brake unit maintains structural integrity even in dusty or wet job site conditions.
Symptoms of Failure
- Transmission creep when parked: If the ZF 0501.329.809 brake fails to hold, the machine may roll on inclines, indicating worn friction surfaces or internal seal degradation.
- Oil leaks near the brake housing: Damaged seals or a cracked HOUSING COVER can allow transmission fluid to escape, leading to low pressure and brake slip.
- Delayed engagement or dragging: Worn brake plates cause sluggish response when shifting from park to drive, often accompanied by a grinding noise or excessive heat.
- Reduced braking force under load: Operators may notice the machine requires longer stopping distances, a sign that the brake assembly is losing clamping capacity.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0501.329.809 |
| Type | Spring-Applied / Hydraulically Released Brake |
| Outer Diameter | 180 mm (estimated) |
| Inner Diameter | 120 mm (estimated) |
| Thickness | 28 mm (estimated) |
| Material | Sintered Bronze Friction Lining on Steel Core |
| Weight | 1.8 kg (estimated) |
| OEM Reference | ZF 0501.329.809 |
Compatibility
This brake is engineered for ZF heavy-duty powershift transmissions commonly used in wheel loaders, excavators, and telehandlers. Based on its design and part number range, the 0501.329.809 is compatible with the following ZF transmission models: WG180, WG200, WG210, and WG250. It also fits select variants of the 4WG-200 series. For proper installation, ensure the mating HOUSING is free of wear and that all fasteners, including the TORX SCREW, are torqued to factory specifications.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101155 | HOUSING | Encloses the brake assembly and supports shaft alignment |
| 4699201018 | HOUSING | Secondary housing for clutch pack and brake integration |
| 4699309077 | HOUSING COVER | Seals the brake chamber and retains hydraulic pressure |
| 0636100132 | TORX SCREW | High-strength fastener for housing cover attachment |
| 0631302072 | CYLINDRICAL PIN | Alignment pin for precise housing positioning |
| 0634801038 | SEALING RING | Prevents oil leakage between housing joints |
| 0636302013 | SCREW PLUG | Seals hydraulic passages during service |
| 0501319149 | SCREW PLUG | Magnetic plug for debris collection in oil sump |
| 0637101790 | BREATHER | Equalizes pressure and vents moisture from housing |
| 0631302221 | CYLINDRICAL PIN | Secondary alignment pin for clutch pack assembly |
