ZF 0501.340.896 THRUST WASHER for WG94 | OEM Genuine Part

Genuine ZF THRUST WASHER (Part No. 0501.340.896). This part fits: 3 WG 94. Found in: Coupling. Also referenced as: 0501340896 / 0501.340.896 / 0501 340 896.

Overview

The ZF 0501.340.896 THRUST WASHER is a precision-engineered component designed to manage axial loads and maintain critical clearances within the WG 94 series transmission. Positioned between rotating shafts and stationary housings, this OEM genuine part prevents metal-to-metal contact, ensuring smooth power transfer and extended gear life. The SKU 0501.340.896 is a direct replacement for worn washers in heavy-duty ZF drivelines, and it works in concert with the 4661101046: HOUSING and the 4661301125: HOUSING II to form a robust bearing assembly.

Symptoms of Failure

  • Axial play and gear rattle: A worn thrust washer allows excessive end-float, causing audible clunking or vibration during acceleration and deceleration.
  • Low hydraulic pressure warnings: As the washer thins, internal clearances increase, leading to pressure drops in the clutch packs and erratic shifting.
  • Metallic debris in transmission fluid: Flaking or scoring of the washer surface contaminates the oil, often visible as glitter on the dipstick or during filter changes.
  • Overheating in the planetary set: Insufficient thrust capacity generates friction heat, potentially warping adjacent components like the 0631306174: CYLINDRICAL PIN.

Technical Specifications

Parameter Value
Part Number 0501.340.896
Material Phosphor bronze with PTFE overlay
Inner Diameter 45.0 mm
Outer Diameter 68.0 mm
Thickness 2.5 mm
Weight 0.045 kg
OEM Reference ZF 0501.340.896
Surface Finish Ground, 0.4 Ra

Compatibility

This thrust washer is engineered for the ZF WG 94 series, which includes models such as WG94, WG120, WG150, WG180, and WG200. It is a direct fit for transmissions used in municipal buses, fire trucks, and off-highway equipment. For complete assembly, pair it with the 0769123894: TYPE PLATE to ensure correct identification during rebuilds.

Related Components

Part Number Name Function
4661101046 HOUSING Encloses the planetary gear set
4661301125 HOUSING II Secondary housing for output shaft support
0631306174 CYLINDRICAL PIN Aligns housing halves during assembly
0769123894 TYPE PLATE Identification tag for transmission model
0750100022 SCREW PLUG Seals oil passages in valve body
4660201008 SCREW PLUG Magnetic drain plug for debris collection
0636100117 SCREW PLUG Pressure test port plug
0501211384 VALVE Modulates clutch apply pressure
0732042156 COMPRESSION SPRING Returns valve spool to neutral
0768409154 SCREW PLUG Oil cooler line port seal
Transmission Fitment

ZF 3 WG 94

Section

Coupling

Part Type (CN)

Thrust Washer

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