Overview
The ZF 0501.340.896 THRUST WASHER is a precision-engineered component designed to manage axial loads and maintain critical clearances within the WG 94 series transmission. Positioned between rotating shafts and stationary housings, this OEM genuine part prevents metal-to-metal contact, ensuring smooth power transfer and extended gear life. The SKU 0501.340.896 is a direct replacement for worn washers in heavy-duty ZF drivelines, and it works in concert with the 4661101046: HOUSING and the 4661301125: HOUSING II to form a robust bearing assembly.
Symptoms of Failure
- Axial play and gear rattle: A worn thrust washer allows excessive end-float, causing audible clunking or vibration during acceleration and deceleration.
- Low hydraulic pressure warnings: As the washer thins, internal clearances increase, leading to pressure drops in the clutch packs and erratic shifting.
- Metallic debris in transmission fluid: Flaking or scoring of the washer surface contaminates the oil, often visible as glitter on the dipstick or during filter changes.
- Overheating in the planetary set: Insufficient thrust capacity generates friction heat, potentially warping adjacent components like the 0631306174: CYLINDRICAL PIN.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0501.340.896 |
| Material | Phosphor bronze with PTFE overlay |
| Inner Diameter | 45.0 mm |
| Outer Diameter | 68.0 mm |
| Thickness | 2.5 mm |
| Weight | 0.045 kg |
| OEM Reference | ZF 0501.340.896 |
| Surface Finish | Ground, 0.4 Ra |
Compatibility
This thrust washer is engineered for the ZF WG 94 series, which includes models such as WG94, WG120, WG150, WG180, and WG200. It is a direct fit for transmissions used in municipal buses, fire trucks, and off-highway equipment. For complete assembly, pair it with the 0769123894: TYPE PLATE to ensure correct identification during rebuilds.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4661101046 | HOUSING | Encloses the planetary gear set |
| 4661301125 | HOUSING II | Secondary housing for output shaft support |
| 0631306174 | CYLINDRICAL PIN | Aligns housing halves during assembly |
| 0769123894 | TYPE PLATE | Identification tag for transmission model |
| 0750100022 | SCREW PLUG | Seals oil passages in valve body |
| 4660201008 | SCREW PLUG | Magnetic drain plug for debris collection |
| 0636100117 | SCREW PLUG | Pressure test port plug |
| 0501211384 | VALVE | Modulates clutch apply pressure |
| 0732042156 | COMPRESSION SPRING | Returns valve spool to neutral |
| 0768409154 | SCREW PLUG | Oil cooler line port seal |
