Overview
The ZF 0501.342.428 OUTER CLUTCH DISK is a critical friction component engineered for the WG100, WG130, and WG131 automatic transmission series. This OEM genuine part sits within the clutch pack assembly, where it transfers torque between rotating elements during gear shifts. As a steel-backed friction plate, it engages with the inner clutch hub to lock planetary gear sets, enabling smooth power flow through the driveline. The SKU 0501.342.428 is precision-machined to ZF’s exacting tolerances, ensuring consistent clamping force and heat dissipation under heavy-duty industrial loads. When paired with the 4699101153: HOUSING and 4699301250: HOUSING, this disk maintains proper alignment within the clutch drum, preventing axial play that could compromise shift quality.
Symptoms of Failure
- Delayed or harsh gear engagement: Worn friction material on the outer clutch disk causes slipping, leading to a noticeable lag when shifting from neutral to drive or reverse. This symptom often triggers transmission overheating warnings.
- Burning smell from transmission fluid: As the disk loses its friction coefficient, excessive heat builds up, oxidizing the ATF and producing a distinct burnt odor. This is a common long-tail search query for “ZF transmission burning smell repair.”
- Erratic shift patterns under load: When the 0501.342.428 disk fails to hold torque, the transmission may hunt between gears or exhibit flare-ups during acceleration. This is frequently misdiagnosed as a valve body issue.
- Metallic debris in the oil pan: Advanced wear sheds friction material and steel particles, which can clog the filter and damage the 0636101411: CAP SCREW securing the clutch drum assembly.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0501.342.428 |
| Outer Diameter | 210 mm (estimated) |
| Inner Diameter | 165 mm (estimated) |
| Thickness | 3.5 mm (new) |
| Material | Steel core with sintered bronze friction lining |
| Weight | 0.45 kg |
| OEM Reference | ZF 0501.342.428 |
| Torque Capacity | 450 Nm (estimated per disk) |
Compatibility
This outer clutch disk is specifically designed for ZF WG100, WG130, and WG131 transmissions, which are commonly found in industrial forklifts, agricultural tractors, and construction loaders. It is not interchangeable with WG180 or WG200 series disks due to differences in spline count and diameter. For proper installation, always inspect the 4699309121: HOUSING COVER for warpage, as a distorted cover can cause premature disk wear. Additionally, verify the condition of the 0631302072: CYLINDRICAL PIN that indexes the clutch pack to the drum.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101153 | HOUSING | Encloses the clutch pack and directs oil flow |
| 4699301250 | HOUSING | Supports the outer clutch disk and reaction plates |
| 4699309121 | HOUSING COVER | Seals the clutch drum and retains hydraulic pressure |
| 0636101411 | CAP SCREW | Secures the clutch drum to the transmission shaft |
| 0631302072 | CYLINDRICAL PIN | Aligns clutch pack components during assembly |
| 0636302013 | SCREW PLUG | Closes oil passages in the clutch housing |
| 0501331653 | SCREW PLUG | Seals pressure test ports on the transmission |
| 0634801038 | SEALING RING | Prevents fluid leaks between housing joints |
| 0637885613 | BREATHER | Equalizes internal pressure and vents moisture |
| 0769100082 | TYPE PLATE | Identifies transmission model and serial number |
ZF 0501.342.428 OUTER CLUTCH DISK – Clutch Disk RFQ Support
ZF 0501.342.428 OUTER CLUTCH DISK is handled as a clutch disk RFQ item for transmission repair buyers who need part-number confirmation and export coordination.
Part-Number Summary
Use ZF number 0501.342.428 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: BRAKE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 0501.342.428 |
|---|---|
| Normalized SKU | 0501342428 |
| Part name | OUTER CLUTCH DISK |
| Product category | clutch disk |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 5838.300.306 INNER CLUTCH DISK
- ZF 5838.300.307 OUTER CLUTCH DISK
- ZF 0501.342.427 INNER CLUTCH DISK
- ZF 0501.216.833 LINED CLUTCH DISK
- ZF 0750.140.049 INNER CLUTCH DISK
