Overview
The ZF 0630.000.020 SHIM RING is a precision-engineered OEM genuine part designed for critical axial clearance adjustment within heavy-duty ZF construction machinery transmissions. This thin, hardened steel ring sits between the planetary gear set and the housing assembly, ensuring correct preload and gear alignment. Specifically identified by SKU 0630.000.020, this shim ring compensates for manufacturing tolerances and thermal expansion, preventing excessive end-play that leads to premature bearing failure. When installed alongside the 4699101046 HOUSING and 4699301109 HOUSING, it forms a sealed, precisely spaced assembly that maintains gear mesh integrity under extreme loads.
Symptoms of Failure
- Transmission gear slipping under load: A worn or collapsed shim ring allows excessive axial movement, causing gears to lose proper engagement during high-torque operations.
- Oil leaks from the bearing cover interface: When the shim ring degrades, the 4699301017 BEARING COVER loses its sealing compression, leading to fluid seepage around the housing joint.
- Metallic grinding noise during shifting: Insufficient clearance from a flattened shim ring results in metal-on-metal contact between rotating components, producing a distinct grinding sound.
- Vibration in the driveline at idle: Worn shims fail to dampen axial play, transmitting vibration through the 4699301085 COVER and into the chassis.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0630.000.020 |
| Type | Shim Ring / Adjustment Washer |
| Material | Case-hardened steel (DIN 1.7131) |
| Inner Diameter | 90.0 mm |
| Outer Diameter | 120.0 mm |
| Thickness | 0.50 mm (selective fit) |
| Weight | 0.045 kg |
| OEM Reference | ZF 0630.000.020 |
| Surface Finish | Ground, Ra ≤ 0.8 µm |
Compatibility
This shim ring is primarily used in ZF WG180, WG200, and WG210 series powershift transmissions found in wheel loaders, graders, and excavators. It also fits select ZF 4WG-200 and 6WG-200 models where axial clearance adjustment is required between the sun gear shaft and the 4699301017 BEARING COVER. Always verify the thickness requirement using a dial indicator before installation, as multiple shim thicknesses (0.30–1.00 mm) are available for selective assembly.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101046 | HOUSING | Main transmission housing casting |
| 4699301109 | HOUSING | Rear housing section for planetary carrier |
| 4699301017 | BEARING COVER | Seals and retains output bearing |
| 4699301085 | COVER | Access cover for clutch pack inspection |
| 4699301014 | THREAD PROTECTIVE SHIELD | Protects housing threads during assembly |
| 0634303141 | O-RING | Hydraulic seal between housing sections |
| 0734307407 | PROTECTION CAP | Caps unused hydraulic ports |
| 0634309600 | SHAFT SEAL | Prevents oil leakage at output shaft |
| 0637885612 | BREATHER | Equalizes internal pressure |
| 0636102023 | CAP SCREW | Fastens bearing cover to housing |
