Overview
The ZF 0630.302.030 SPRING WASHER is a precision-engineered component designed for the WG200 and WG65 series transmissions. This OEM genuine part, identified by SKU 0630.302.030, functions as a critical load-distribution element within the transmission housing assembly. It sits between the hexagon screw fasteners and the housing surface, ensuring consistent clamping force while preventing loosening under high-vibration conditions. The spring washer maintains proper tension on critical joints, directly supporting the structural integrity of the TRANSMISSION HOUSING during heavy-duty operation.
Symptoms of Failure
- Transmission housing bolt loosening: A worn spring washer loses its elastic memory, allowing HEXAGON SCREW fasteners to back out, leading to oil seepage at joint interfaces.
- Gear engagement noise under load: When the washer flattens, clamping force drops, causing micro-movement in the housing that produces audible clunking during shifts.
- Recurring hexagon screw failure: Without proper spring tension, HEXAGON SCREW fasteners experience cyclic fatigue, often shearing at the thread root.
- Torque retention loss: The assembly loses its ability to maintain specified torque values, requiring frequent retightening of HEXAGON SCREW fasteners during routine maintenance.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0630.302.030 |
| Inner Diameter | 14.2 mm |
| Outer Diameter | 28.0 mm |
| Thickness (Free) | 3.5 mm |
| Material | Spring Steel (DIN 17222) |
| Surface Treatment | Zinc-Nickel Plating |
| Weight | 8.5 g |
| OEM Reference | ZF 0630.302.030 |
| Hardness | 44-48 HRC |
Compatibility
This spring washer is engineered for the ZF WG200 and WG65 transmission families, specifically models WG180, WG200, WG210, WG65, and WG80. It is a direct replacement for the factory-installed washer in the transmission housing bolt pattern. The part also interfaces with the CYLINDRICAL PIN alignment system and the O-RING sealing assembly. For complete housing sealing, pair with the SCREW PLUG and SEALING RING. Always replace the FILTER INSERT and O-RING during major overhauls.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616101059 | TRANSMISSION HOUSING | Main structural casing for gear assembly |
| 0636011038 | HEXAGON SCREW | M10 fastener for housing attachment |
| 0636011118 | HEXAGON SCREW | M12 fastener for high-torque joints |
| 0636016015 | HEXAGON SCREW | M8 fastener for auxiliary mounts |
| 0631306085 | CYLINDRICAL PIN | Alignment dowel for housing positioning |
| 0634313118 | O-RING | Static seal for oil galleries |
| 0636304019 | SCREW PLUG | Oil drain port closure |
| 0634801152 | SEALING RING | Copper crush washer for plug sealing |
| 0732611049 | FILTER INSERT | Hydraulic fluid filtration element |
| 0634303718 | O-RING | Filter housing seal |
