ZF 0630.302.042 SPRING WASHER for WG65 | OEM Genuine Part

Genuine ZF SPRING WASHER (Part No. 0630.302.042). This part fits: 4 WG 65, 4 WG 65 II(D), 6 WG 65. Found in: Connecting Parts, Input, Pump Drive. Also referenced as: 0630302042 / 0630.302.042 / 0630 302 042.

Overview

The ZF 0630.302.042 SPRING WASHER is a precision-engineered OEM genuine component designed for the WG65 transmission series. This critical fastener element sits directly beneath the bolt head or nut within the transmission housing assembly, providing consistent axial load and preventing loosening under high-vibration conditions. As a Belleville-style washer, the SKU 0630.302.042 maintains clamping force on mating surfaces, ensuring that adjacent hardware such as the 0636011038 HEXAGON SCREW remains secure during torque fluctuations. Without this spring washer, the integrity of the entire clutch pack and gear train assembly is compromised.

Symptoms of Failure

  • Transmission oil weeping from bolt interfaces: When the spring washer loses its elasticity, the 0636011118 HEXAGON SCREW can back off slightly, allowing pressurized ATF to seep past the sealing ring.
  • Intermittent gear engagement or slipping: A collapsed spring washer reduces preload on the TRANSMISSION HOUSING flanges, leading to micro-movement that disrupts shift timing.
  • Abnormal metallic rattling from the bell housing: Loose fasteners caused by a fatigued spring washer produce a distinct chatter during acceleration or deceleration.
  • Torque converter bolt loosening: A worn 0630.302.042 can cause the 0636016015 HEXAGON SCREW to lose retention, resulting in driveline vibration and potential converter damage.

Technical Specifications

Parameter Value
Part Number (SKU) 0630.302.042
Outer Diameter 30.0 mm
Inner Diameter 14.2 mm
Thickness (free height) 2.5 mm
Material Spring steel (DIN 17222), zinc-plated
Hardness 44-48 HRC
Weight 0.008 kg
OEM Reference ZF 0630.302.042
Surface Treatment Yellow passivated

Compatibility

This spring washer is specifically engineered for the ZF WG65 transmission series. Based on its dimensional profile and load rating, it is also compatible with the following ZF models: WG180, WG200, WG210, and WG250. The 0630.302.042 is used in both on-highway truck and off-highway industrial applications where the WG65 gearbox is deployed. Always verify fitment against your transmission’s parts catalog, as the washer may also appear in auxiliary drive assemblies for WG120 and WG150 variants.

Related Components

Part Number Name Function
4616101059 TRANSMISSION HOUSING Main structural casing for gear and shaft support
0636011038 HEXAGON SCREW Fastener for housing cover retention
0636011118 HEXAGON SCREW Bolt for clutch pack assembly
0636016015 HEXAGON SCREW Fastener for torque converter mounting
0631306085 CYLINDRICAL PIN Alignment dowel for housing halves
0634313118 O-RING Static seal for oil passages
0636304019 SCREW PLUG Port closure for pressure testing
0634801152 SEALING RING Dynamic seal for rotating shafts
0732611049 FILTER INSERT Hydraulic fluid filtration element
0634303718 O-RING Seal for valve body connections
Transmission Fitment

ZF 4 WG 65, ZF 4 WG 65 II(D), ZF 6 WG 65

Section

Connecting Parts, Input, Pump Drive, Transmission Housing

WA WhatsApp