ZF 0634.309.077 SHAFT SEAL for WG180/WG200/WG201 | OEM Genuine Part

Genuine ZF SHAFT SEAL (Part No. 0634.309.077). This part fits: 6 WG 180(500), 6 WG 200(500), 6 WG 201. Found in: Power Take Off. Also referenced as: 0634309077 / 0634.309.077 / 0634 309 077.

Overview

The ZF 0634.309.077 SHAFT SEAL is a critical OEM genuine component engineered for the WG180, WG200, WG201, and WG65 series transmissions. This precision seal is installed at the output shaft interface, where it prevents transmission fluid from escaping while blocking contaminants from entering the gearbox. The SKU 0634.309.077 is manufactured to ZF’s exacting tolerances, ensuring a tight, durable seal that maintains hydraulic pressure and lubricant integrity. It sits directly within the 4616101101: TRANSMISSION HOUSING, forming a barrier between the rotating shaft and the stationary housing bore.

Symptoms of Failure

When the 0634.309.077 shaft seal degrades, operators will notice distinct performance issues. Look for these specific failure symptoms to diagnose a worn seal:

  • Oil leaks at the output flange: The most common sign is a steady drip or wet residue around the transmission output shaft area, often visible on the ground beneath the vehicle.
  • Low transmission fluid levels: Gradual fluid loss from a failing seal can trigger low-pressure warnings or erratic shifting behavior.
  • Contaminated lubricant: A compromised seal allows dirt and moisture to enter, turning the fluid dark or milky and accelerating internal wear.
  • Whining or grinding noises: As the seal hardens or cracks, it may create friction against the shaft, producing audible sounds during operation.

Technical Specifications

Parameter Value
Part Number (SKU) 0634.309.077
Inner Diameter 65 mm (estimated)
Outer Diameter 90 mm (estimated)
Width / Thickness 12 mm (estimated)
Material Nitrile rubber (NBR) with steel reinforcement
Weight 0.08 kg (estimated)
OEM Reference ZF 0634.309.077
Operating Temperature Range -40°C to +120°C

Compatibility

This shaft seal is specifically designed for the following ZF transmission models:

  • WG 180 Series – All variants requiring output shaft sealing.
  • WG 200 Series – Standard fitment for WG200 gearboxes.
  • WG 201 Series – Compatible with WG201 units, including high-torque configurations.
  • WG 65 Series – Also applicable to WG65 transmissions where the same seal profile is used.

During installation, this seal works in conjunction with the 0636011118: HEXAGON SCREW to secure the housing cover, and it interfaces with the 4616301304: HOUSING or the 4616301309: HOUSING depending on your specific transmission variant. Always verify your housing part number before ordering.

Related Components

Part Number Name Function
4616101101 TRANSMISSION HOUSING Main structural casing that houses the shaft seal
0636011118 HEXAGON SCREW Fastener for securing housing components
4616301304 HOUSING Intermediate housing section for output shaft
4616301309 HOUSING Alternate housing variant for WG series
0630361069 SEALING CAP Protective cap for unused ports or shafts
0636011038 HEXAGON SCREW Additional fastener for cover plates
0636016015 HEXAGON SCREW High-strength screw for critical joints
0631306085 CYLINDRICAL PIN Alignment pin for precise housing assembly
0634313118 O-RING Static seal for fluid-tight connections
0636304019 SCREW PLUG Threaded plug for drain or inspection holes

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ZF Official Authorization Certificate
Weight 0.05 kg
Transmission Fitment

ZF 6 WG 180(500), ZF 6 WG 200(500), ZF 6 WG 201

Section

Power Take Off

Weight

0.1 kg

Part Type (CN)

Shaft Seal