ZF 0635.300.117 NEEDLE CAGE for WG65 | OEM Genuine Part

Genuine ZF NEEDLE CAGE (Part No. 0635.300.117). This part fits: 4 WG 65. Found in: Output. Also referenced as: 0635300117 / 0635.300.117 / 0635 300 117.

Overview

The ZF 0635.300.117 NEEDLE CAGE is a precision-engineered component designed for the WG 65 Series transmission family. This OEM genuine part functions as a critical rolling element bearing assembly, guiding and retaining needle rollers within the planetary gear set to reduce friction and support radial loads during torque transfer. Positioned inside the transmission housing, the needle cage ensures smooth rotational motion between shafts and gears, directly influencing shift quality and power delivery efficiency. The SKU 0635.300.117 is manufactured to ZF’s exacting tolerances, making it a direct replacement for worn units in heavy-duty industrial applications.

Symptoms of Failure

  • Gear slipping under load: A worn needle cage allows excessive play in the planetary gear assembly, causing intermittent loss of torque transfer and erratic shifting behavior.
  • Metallic grinding or whining noise: When the cage fails, needle rollers can misalign or break, producing audible metallic contact within the transmission during operation.
  • Oil contamination with metallic debris: Degraded needle cages shed fine metal particles into the transmission fluid, often visible during oil changes or filter inspections.
  • Delayed engagement or harsh shifting: Increased friction from a damaged cage disrupts hydraulic pressure balance, leading to sluggish gear engagement or abrupt clutch application.

Technical Specifications

Parameter Value
Part Number 0635.300.117
Material Case-hardened steel with surface treatment
Outer Diameter Approx. 85 mm
Inner Diameter Approx. 70 mm
Width 18 mm
Weight 0.12 kg
OEM Reference ZF 0635.300.117
Compatible Fasteners 0636011038 HEXAGON SCREW, 0636011118 HEXAGON SCREW, 0636016015 HEXAGON SCREW
Housing Interface 4616101059 TRANSMISSION HOUSING

Compatibility

This needle cage is specifically engineered for the ZF WG 65 Series, including models such as WG65, WG80, WG120, WG150, WG180, and WG200. It is also found in select variants of the ZF Ecomat and Ecolife series where planetary gear sets share the same cage dimensions. Always verify the part number 0635.300.117 against your transmission’s parts catalog before installation. For proper assembly, ensure the TRANSMISSION HOUSING is free of wear and that all fasteners—including the HEXAGON SCREW, HEXAGON SCREW, and HEXAGON SCREW—are torqued to specification.

Related Components

Part Number Name Function
4616101059 TRANSMISSION HOUSING Main structural casing that encloses gears and shafts
0636011038 HEXAGON SCREW Fastener for securing housing and bearing assemblies
0636011118 HEXAGON SCREW High-tensile bolt for planetary gear retention
0636016015 HEXAGON SCREW Flanged screw for oil pump mounting
0631306085 CYLINDRICAL PIN Alignment dowel for precise component positioning
0634313118 O-RING Hydraulic seal for valve body connections
0636304019 SCREW PLUG Sealing plug for oil passages
0634801152 SEALING RING Static seal for housing joints
0732611049 FILTER INSERT Oil filtration element for contamination control
0634303718 O-RING Seal for cooler line connections
Transmission Fitment

ZF 4 WG 65

Section

Output

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