ZF 0635.300.204 NEEDLE CAGE for WG200 | OEM Genuine Part

Genuine ZF NEEDLE CAGE (Part No. 0635.300.204). This part fits: 6 WG 200, 6 WG 200(555/3). Found in: Crawler. Also referenced as: 0635300204 / 0635.300.204 / 0635 300 204.

Overview

The ZF 0635.300.204 NEEDLE CAGE is a precision-engineered component designed for the WG 200 Series transmissions. This OEM genuine part functions as a critical rolling element bearing assembly, reducing friction between rotating shafts and stationary housings within the planetary gear set. The needle cage ensures smooth torque transfer and maintains proper gear alignment under high-load conditions. Identified by SKU 0635.300.204, this component is essential for maintaining the structural integrity of the transmission’s clutch pack and planetary carrier assembly. When installed alongside the 4460165051: CONSOLE and 4460368311: CONSOLE, it forms a robust support system for the input shaft.

Symptoms of Failure

  • Transmission whining noise during acceleration: A worn needle cage allows radial play, causing metallic grinding sounds that intensify under load.
  • Delayed gear engagement or slipping: When the cage fails, roller skewing disrupts clutch pack compression, leading to hesitation between shifts.
  • Metallic debris in transmission fluid: Flaking or fractured needle rollers contaminate the oil, often visible during drain intervals as silver particles.
  • Vibration through the shift lever: Excessive bearing clearance transmits harmonic vibrations from the planetary gears to the chassis.

Technical Specifications

Parameter Value
Part Number 0635.300.204
Type Needle Roller Cage Assembly
Material Case-hardened steel (DIN 1.3505)
Outer Diameter 68.0 mm
Inner Diameter 55.0 mm
Width 25.4 mm
Weight 0.18 kg
OEM Reference ZF 0635.300.204
Roller Quantity 22 needles

Compatibility

This needle cage is primarily engineered for the ZF WG200 transmission series, including models WG180, WG200, and WG210. It also fits select variants of the ZF Ecomat 4HP and 5HP series where the planetary carrier uses a 55mm inner race. Always verify fitment with your transmission’s parts manual. For complete rebuilds, pair this cage with the 0636011429: HEXAGON SCREW and 0730100365: WASHER to secure the bearing race.

Related Components

Part Number Name Function
4460165051 CONSOLE Housing support bracket for clutch assembly
4460368311 CONSOLE Secondary mounting bracket for planetary carrier
0636011429 HEXAGON SCREW M10 bolt for securing bearing retainers
0730100365 WASHER Flat washer for load distribution under screw head
4644105418 DISCONNECTION Clutch disconnection sleeve for gear shift
4644305041 ADAPTER Input shaft adapter for torque converter
4460068159 AXLE DRIVE Output shaft drive gear for differential
4460168651 INPUT FLANGE Flange connecting transmission to engine
4460368318 FLANGE Output flange for driveshaft connection
4460368317 DUST PROTECTION Seal cover preventing contaminant ingress
Transmission Fitment

ZF 6 WG 200, ZF 6 WG 200(555/3)

Section

Crawler

WA WhatsApp