Overview
The ZF 0636.020.116 HEXAGON SCREW is a critical fastening component engineered for the WG100, WG130, and WG131 transmission series. This OEM genuine part secures internal assemblies within the transmission housing, ensuring precise alignment of gear trains and clutch packs. As a high-tensile fastener, it withstands extreme torsional loads and thermal cycling common in heavy-duty industrial applications. The SKU 0636.020.116 is specifically designed to mate with the 2094101012: TRANSMISSION HOUSING and adjacent 2094301036: HOUSING components, forming a leak-proof structural joint that maintains hydraulic pressure integrity.
Symptoms of Failure
- Transmission fluid seepage at housing joints – A loose or fatigued hexagon screw allows oil to bypass the 2094301071: COVER seal, creating visible drips on the bell housing.
- Intermittent gear engagement hesitation – When the screw loses clamping force, the 2094298057: HOUSING shifts microscopically, causing delayed shift response under load.
- Metallic rattling during low-speed operation – A stripped or stretched hexagon screw permits vibration between mating surfaces, producing a distinct chatter at 800-1200 RPM.
- Progressive oil loss from vent ports – Compromised fasteners allow internal pressure to escape, forcing fluid out through breather valves and reducing lubrication to planetary gears.
Technical Specifications
| Parameter | Value |
|---|---|
| Thread Size | M10 x 1.5 |
| Overall Length | 35 mm |
| Head Type | Hexagon (12-point drive) |
| Material | Alloy steel 42CrMo4 + zinc-nickel plating |
| Tensile Strength | 10.9 grade (1,040 MPa min) |
| Weight | 0.042 kg |
| OEM Reference | ZF 0636.020.116 |
| Torque Spec | 55 Nm + 90° angle |
Compatibility
This hexagon screw is validated for ZF WG-series transmissions including WG100, WG130, WG131, WG180, and WG200 models. It is also used in select off-highway variants (WG210, WG250) where the same housing interface exists. Always verify thread pitch and length against the 2094301036: HOUSING bore depth before installation. For complete sealing integrity, pair this screw with the 0634303085: O-RING and 2094301030: GASKET during rebuilds.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101012 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 2094301036 | HOUSING | Intermediate housing for clutch assembly |
| 2094298057 | HOUSING | Rear housing supporting output shaft |
| 2094301071 | COVER | Seals hydraulic valve body access |
| 0750111371 | SHAFT SEAL | Prevents oil leakage at rotating shafts |
| 0634303085 | O-RING | Static seal for screw flange interface |
| 2094301030 | GASKET | Compression seal between housing halves |
| 0631306670 | CYLINDRICAL PIN | Alignment dowel for housing positioning |
| 0636011356 | HEXAGON SCREW | Alternate length variant (40 mm) |
| 4475280060 | SCREW PLUG | Seals unused threaded ports in housing |
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