Overview
The ZF 0636.101.054 CAP SCREW is a critical OEM genuine fastener engineered for the WG100, WG130, and WG131 transmission series. This cap screw secures internal housing assemblies, ensuring precise clamping force to prevent fluid migration and component shift under high torque loads. As part of the Springs & Fasteners category, SKU 0636.101.054 is installed directly into the main transmission housing, often paired with the 2094101012: TRANSMISSION HOUSING to maintain structural integrity. Without this cap screw, the entire gear train alignment can be compromised, leading to accelerated wear on adjacent components.
Symptoms of Failure
- Transmission fluid seepage around bolt heads: A loose or fatigued cap screw allows oil to bypass the sealing interface, often visible as wet spots near the housing joint.
- Abnormal gear rattle or vibration: When the cap screw loses preload, the 2094301036: HOUSING can shift slightly, creating audible chatter during load changes.
- Intermittent gear slipping under load: Insufficient clamping force permits internal shafts to micro-move, disrupting clutch pack engagement and causing hesitation.
- Metal debris in transmission fluid: A fractured cap screw sheds particles that circulate through the system, damaging bearings and the 2094298057: HOUSING bore surfaces.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0636.101.054 |
| Type | Cap Screw (Hexagon Socket) |
| Thread Size | M10 x 1.5 (estimated) |
| Length | 30 mm (estimated) |
| Material | Alloy Steel, 10.9 Grade |
| Surface Finish | Zinc-Plated, Yellow Passivated |
| Weight | 0.025 kg (estimated) |
| OEM Reference | ZF 0636.101.054 |
| Torque Specification | 45 Nm (factory recommendation) |
Compatibility
This cap screw is directly compatible with ZF WG100, WG130, and WG131 transmissions. It is also used in select WG180 and WG200 models where the same housing bolt pattern applies. Always verify thread pitch and length against your specific housing, particularly when replacing the 2094301071: COVER assembly, as cover thickness variations may require a different screw length.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101012 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 2094301036 | HOUSING | Intermediate housing for clutch packs |
| 2094298057 | HOUSING | Rear housing supporting output shaft |
| 2094301071 | COVER | Seals and protects valve body area |
| 0750111371 | SHAFT SEAL | Prevents fluid leakage at rotating shafts |
| 0634303085 | O-RING | Static seal for housing joints |
| 2094301030 | GASKET | Compression seal between mating surfaces |
| 0631306670 | CYLINDRICAL PIN | Alignment dowel for housing registration |
| 0636011356 | HEXAGON SCREW | General-purpose fastener for brackets |
| 4475280060 | SCREW PLUG | Seals oil passages in housing |
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