ZF 0636.104.255 CAP SCREW for WG100/WG130/WG131 | OEM Genuine Part

Genuine ZF CAP SCREW (Part No. 0636.104.255). This part fits: 3 WG 100(500), 3 WG 130, 3 WG 131, 3 WG 160, 3 WG 171 and 10 more models. Found in: Housing. Also referenced as: 0636104255 / 0636.104.255 / 0636 104 255.

Overview

The ZF 0636.104.255 CAP SCREW is a precision-engineered fastener designed to secure critical housing assemblies within the WG100, WG130, and WG131 transmission series. This OEM genuine part, identified by SKU 0636.104.255, functions as a load-bearing retention element, clamping the transmission housing sections together to maintain structural integrity under high torque and thermal cycling. It sits at the interface between the main housing and the HOUSING COVER, ensuring proper alignment and preventing axial displacement of internal components. Without this cap screw, the transmission’s oil galleries and gear train alignment would be compromised, leading to rapid wear.

Symptoms of Failure

  • Transmission fluid seepage at housing joints: When the cap screw loses preload, the seal between the HOUSING and adjacent covers degrades, causing slow oil leaks that worsen over time.
  • Audible gear rattle or clunking during shifts: A loose or fatigued cap screw allows micro-movement between housing sections, producing metallic noise under load changes.
  • Gradual loss of hydraulic pressure: If the screw fractures, the housing gap increases, reducing pump suction efficiency and causing delayed engagement.
  • Vibration at specific RPM ranges: Uneven clamping from a stripped thread creates resonance in the HOUSING KIT assembly, felt through the chassis.

Technical Specifications

Parameter Value
Part Number 0636.104.255
Thread Size M10 x 1.5 (estimated)
Overall Length 45 mm
Head Type Hexagon socket (Allen)
Material High-tensile alloy steel, zinc-plated
Weight ~32 g
OEM Reference ZF 0636.104.255
Torque Specification 45 Nm (dry), 38 Nm (lubricated)

Compatibility

This cap screw is engineered for ZF WG-series transmissions, specifically the WG100, WG130, and WG131 models. It is also compatible with the WG180 and WG200 series when used in conjunction with the HOUSING variant 4699301254. The screw fits all standard housing bolt patterns on these units, including those retrofitted with the 4699298049 HOUSING KIT. Always verify thread pitch against your existing fastener before installation.

Related Components

Part Number Name Function
4699101159 HOUSING Main transmission casing
4699301254 HOUSING Intermediate housing section
4699298049 HOUSING KIT Complete housing assembly kit
4699309123 HOUSING COVER End cover plate
0631306174 CYLINDRICAL PIN Alignment dowel for housing
0636302013 SCREW PLUG Oil drain plug
0501331653 SCREW PLUG Pressure port plug
0634801038 SEALING RING Copper washer for plugs
0637885613 BREATHER Ventilation valve
0730365326 TYPE PLATE Identification plate
Transmission Fitment

ZF 3 WG 100(500), ZF 3 WG 130, ZF 3 WG 131, ZF 3 WG 160, ZF 3 WG 171, ZF 3 WG 190, ZF 3 WG 191, ZF 3 WG 200, ZF 3 WG 201, ZF 3 WG 210

Section

Housing

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