Overview
The ZF 0730.103.115 SHIM is a precision-engineered OEM genuine part designed to establish the correct axial clearance and preload within ZF heavy-duty transmissions. Positioned between the transmission housing and bearing assemblies, this shim compensates for manufacturing tolerances, ensuring optimal gear mesh alignment and load distribution. The SKU 0730.103.115 is critical for maintaining the structural integrity of the gear train, preventing excessive end-play that can lead to premature component wear. When paired with a TRANSMISSION HOUSING or a HOUSING, this shim guarantees that rotating elements remain securely positioned under high torque loads.
Symptoms of Failure
- Axial gear slippage under load: A worn or missing shim allows the gear cluster to shift laterally, causing intermittent power loss and harsh engagement.
- Low-frequency vibration from the transmission: Incorrect clearance from a degraded 0730.103.115 leads to bearing chatter and rhythmic knocking during acceleration.
- Oil contamination with metallic debris: As the shim compresses or fractures, it allows metal-on-metal contact between the gear faces and the HOUSING, generating fine steel particles in the fluid.
- Increased operating temperature: Friction from misaligned shafts forces the transmission to run hotter than normal, often triggering thermal warnings on construction machinery.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 0730.103.115 |
| Material | Cold-rolled carbon steel (C45E) |
| Thickness | 0.50 mm ±0.02 mm |
| Outer Diameter | 115 mm |
| Inner Diameter | 85 mm |
| Weight | 0.035 kg |
| Surface Finish | Ground, deburred edges |
| OEM Reference | ZF 0730.103.115 |
Compatibility
This shim is engineered for ZF powershift transmissions commonly used in construction machinery, including the WG180, WG200, and WG210 series. It also fits select 4WG-200 and 6WG-200 variants where axial clearance adjustment is required between the input shaft bearing and the COVER. Always verify the stack height against the service manual; using the 0730.103.115 in combination with a GASKET ensures a leak-free seal at the housing interface.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101012 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 2094301036 | HOUSING | Intermediate bearing support housing |
| 2094298057 | HOUSING | Rear housing for output shaft assembly |
| 2094301071 | COVER | Seals and protects the clutch pack area |
| 0750111371 | SHAFT SEAL | Prevents fluid leakage at rotating shafts |
| 0634303085 | O-RING | Static seal between mating flanges |
| 2094301030 | GASKET | Compressible seal for housing joints |
| 0631306670 | CYLINDRICAL PIN | Alignment dowel for precise assembly |
| 0636011356 | HEXAGON SCREW | Fastener for securing housing sections |
| 4475280060 | SCREW PLUG | Seals hydraulic test ports |
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