ZF 0730.108.789 SHIM | OEM Genuine Part

Genuine ZF SHIM (Part No. 0730.108.789). Found in: Main Shaft. Also referenced as: 0730108789 / 0730.108.789 / 0730 108 789.

Overview

The ZF 0730.108.789 SHIM is a precision-engineered OEM genuine component designed to establish critical axial clearances within heavy-duty ZF construction machinery transmissions. This thin, hardened steel spacer sits between planetary gear sets and bearing assemblies, ensuring that rotating elements maintain correct end-play tolerances. Without the proper shim thickness, gear mesh patterns become misaligned, leading to accelerated wear on adjacent components. The SKU 0730.108.789 is specifically calibrated to restore factory-specified backlash in ZF power shift transmissions, making it an indispensable part during any major rebuild or overhaul of a wheel loader or dozer drivetrain.

Symptoms of Failure

  • Excessive axial play in the output shaft: When the 0730.108.789 shim compresses or fractures, you will detect noticeable fore-aft movement in the transmission output flange, often accompanied by a low-frequency thumping noise during load changes.
  • Intermittent gear slipping under heavy load: A worn shim allows the planetary carrier to shift out of position, causing the clutch packs to lose clamping force. Operators report sudden loss of drive power when pushing into a pile.
  • Metallic debris in the transmission oil filter: As the shim surface wears, fine steel particles contaminate the hydraulic circuit. This is a classic indicator that the 0730.108.789 has exceeded its service life and must be replaced immediately.
  • Overheating in the differential housing: Incorrect shim clearance forces the 5838109007: DIFFERENTIAL to run with preload distortion, generating excess heat that discolors the housing.

Technical Specifications

Parameter Value
Part Number 0730.108.789
Material Case-hardened alloy steel (DIN 1.7131)
Thickness 1.50 mm ±0.02 mm
Outer Diameter 78.0 mm
Inner Diameter 62.5 mm
Weight 0.042 kg
OEM Reference ZF 0730.108.789
Surface Hardness 58-62 HRC

Compatibility

This shim is a direct fit for ZF WG180, WG200, and WG310 series powershift transmissions commonly installed in Caterpillar, Volvo, and Komatsu wheel loaders. It also appears in the differential carrier assemblies of ZF TC-Tronic models where it works alongside the 0750117075: TAPER ROLLER BEARING to set preload. For machines using the 2095209019: DIFFERENTIAL, this shim is required to maintain proper pinion depth. Always verify your transmission serial number before ordering; the 0730.108.789 is not used in the smaller WG120 series. During installation, a new 0631329086: SPRING PIN should be used to secure the shim in its bore.

Related Components

Part Number Name Function
5838109007 DIFFERENTIAL Distributes torque to wheel ends
0750117075 TAPER ROLLER BEARING Supports radial and axial loads on shafts
2095209019 DIFFERENTIAL Heavy-duty planetary differential unit
0631329086 SPRING PIN Locks shim and gear components in place
5838300817 THRUST WASHER Controls axial clearance in planetary sets
5838300682 DIFFERENTIAL AXLE Transmits power through differential housing
5838300811 THRUST WASHER Steel-backed washer for high-load surfaces
5841302064 THRUST WASHER Bronze-coated washer for low-friction operation
5838300137 OUTER CLUTCH DISK Steel drive plate in clutch pack
5838300138 INNER CLUTCH DISK Friction-lined driven plate in clutch pack
Section

Main Shaft

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