Overview
The ZF 0730.110.742 SHIM is a precision-engineered adjustment component designed to establish correct axial clearances within heavy-duty ZF transmissions. This OEM genuine part, identified by SKU 0730.110.742, is positioned between the differential housing and the bearing race to eliminate excessive end-play. By maintaining the precise preload on rotating assemblies, this shim ensures that power transfer remains smooth and vibration-free. In construction machinery applications, the 0730.110.742 shim works in concert with the 5838109012: DIFFERENTIAL to maintain gear mesh accuracy under extreme loads.
Symptoms of Failure
- Excessive differential backlash: When the shim compresses or wears, you will notice a clunking sound during direction changes, indicating the 0750117075: TAPER ROLLER BEARING has lost its preload.
- Oil leaks at the axle flange: A worn shim allows the differential housing to shift, breaking the seal and causing fluid seepage around the output shafts.
- Gear whine under load: Incorrect shim thickness alters the contact pattern between the ring and pinion gears, producing a high-pitched whine that worsens as the machine works harder.
- Premature bearing failure: Without the correct shim, the taper roller bearing experiences axial play, leading to brinelling and eventual seizure of the rotating assembly.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 0730.110.742 |
| Material | Hardened Spring Steel (C67S) |
| Outer Diameter | 92.0 mm |
| Inner Diameter | 72.5 mm |
| Thickness | 0.50 mm (selective fit) |
| Weight | 0.018 kg |
| OEM Reference | ZF 0730.110.742 |
Compatibility
This shim is specifically engineered for ZF heavy-duty transmissions commonly found in construction machinery. It is a direct fit for the WG180, WG200, and WG210 series. The 0730.110.742 also applies to the AP400 and AP500 axle assemblies. When replacing this shim, always inspect the 5838300626: DIFFERENTIAL HOUSING for wear, as housing distortion can accelerate shim failure. Additionally, verify the condition of the 2093209023: DIFFERENTIAL assembly to ensure proper alignment during reassembly.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109012 | DIFFERENTIAL | Distributes torque between wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports axial and radial loads |
| 2093209023 | DIFFERENTIAL | Secondary torque distribution unit |
| 5838300626 | DIFFERENTIAL HOUSING | Encloses differential gears |
| 0631329088 | SPRING PIN | Secures gear alignment |
| 5838300811 | THRUST WASHER | Reduces axial friction |
| 5838300721 | AXLE BEVEL GEAR | Transfers power at 90-degree angle |
| 5838300633 | AXLE | Transmits rotational force |
| 5838300753 | THRUST WASHER | Controls gear end-play |
| 5838300818 | THRUST WASHER | Prevents gear-to-housing contact |
Frequently Asked Questions
Q: How do I measure the correct shim thickness for my ZF transmission?
A: Use a dial indicator to measure the end-play of the differential assembly without the shim. Subtract the desired preload (typically 0.05-0.10 mm) from this measurement, then select the 0730.110.742 shim that matches the calculated thickness. Always stack shims on the non-drive side of the bearing.
Q: Can I reuse the 0730.110.742 shim after disassembly?
A: No. This shim is a single-use crush-type component. Reusing it will result in incorrect preload, leading to the failure symptoms described above. Always install a new OEM genuine shim during any differential or bearing service.
Q: Does this shim fit the ZF WG180 transmission with a locking differential?
A: Yes, the 0730.110.742 shim is compatible with both open and locking differential variants in the WG180 series. However, if your unit uses a locking mechanism, also inspect the 5838300818: THRUST WASHER for scoring, as lock-up engagement can cause additional axial stress on the shim stack.
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