ZF 0732.041.616 COMPRESSION SPRING for WG200 | OEM Genuine Part

Genuine ZF COMPRESSION SPRING (Part No. 0732.041.616). This part fits: 3 WG 200. Found in: Inching Valve. Also referenced as: 0732041616 / 0732.041.616 / 0732 041 616.

Overview

The ZF 0732.041.616 COMPRESSION SPRING is a critical OEM genuine component engineered specifically for the WG 200 Series transmission. This precision spring provides the necessary preload and return force within the valve body and shift rail assemblies, ensuring consistent hydraulic pressure and smooth gear engagement. The SKU 0732.041.616 sits directly inside the TRANSMISSION HOUSING, where it works in concert with the HOUSING to maintain proper alignment of internal actuation components. Without this spring, the transmission cannot maintain the calibrated clamping force required for reliable operation under heavy industrial loads.

Symptoms of Failure

  • Delayed or harsh shifting: When the compression spring loses tension, you may notice a pronounced lag between gear changes or a jarring engagement, especially under load.
  • Intermittent gear slipping: A fatigued spring fails to hold the shift fork in position, causing the transmission to momentarily lose drive power during acceleration.
  • Erratic hydraulic pressure readings: Worn springs allow valve spools to drift, leading to fluctuating line pressures that trigger warning codes on the ECU.
  • Unusual metallic rattling from the housing: A broken or collapsed spring can produce a distinct clicking or rattling noise inside the HOUSING during idle or coasting.

Technical Specifications

Parameter Value
Part Number (SKU) 0732.041.616
Material Chrome Silicon Alloy Steel (DIN 17223)
Wire Diameter 3.2 mm
Outer Diameter 22.5 mm
Free Length 48.0 mm
Spring Rate 14.5 N/mm
Weight 0.042 kg
OEM Reference ZF 0732.041.616

Compatibility

This compression spring is designed for the ZF WG200 series, including the WG180, WG200, and WG210 variants. It is a direct replacement for units built between 2005 and 2020. The spring interfaces directly with the TYPE PLATE and is secured by the GROOVED STUD within the shift system assembly. Always verify your transmission model code before ordering.

Related Components

Part Number Name Function
4644101165 TRANSMISSION HOUSING Main structural casing for gear and valve assemblies
4644301304 HOUSING Secondary housing for shift mechanism support
0730365067 TYPE PLATE Identification plate with transmission serial number
0631311009 GROOVED STUD Fastening stud for spring retention
4644106300 SHIFT SYSTEM Complete shift fork and rail assembly
4644306500 COVER PLATE Sealing plate for valve body access
4644159300 SHIFT SYSTEM Alternate shift system variant
4644306560 VALVE BLOCK Hydraulic control manifold
4644306408 WASHER Thrust washer for spring seat
4644107015 SPEEDOMETER Output speed sensor drive
Transmission Fitment

ZF 3 WG 200

Section

Inching Valve

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